Patents by Inventor Mohammad Jamal El-Hibri

Mohammad Jamal El-Hibri has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240149575
    Abstract: The present invention relates to assembly comprising a first component and a second component, each component comprising a polymer, as well as a film positioned between and bonded to the first component and the second component. The film is such that it comprises a blend of at least two poly(ether ketone ketone) (PEKK) polymers and optionally at least one nucleating agent. The assembly has an improved fracture toughness and overall good mechanical properties.
    Type: Application
    Filed: February 22, 2022
    Publication date: May 9, 2024
    Applicants: SOLVAY SPECIALTY POLYMERS USA, LLC, Cytec Industries Inc.
    Inventors: Chantal Louis, James Francis Pratte, Mohammad Jamal El-Hibri, Yiqiang Zhao
  • Patent number: 11905405
    Abstract: Described herein are polymer compositions including at least one semi-crystalline, semi-aromatic polyester polymer and at least one impact modifier. The blends have excellent impact resistance and excellent dimensional stability. The blends also have excellent chemical resistance, whiteness, colorability and anodization resistance. The polymer compositions can optionally include at least one amorphous polymer. The at least one amorphous polymer can be an amorphous polycarbonate polymer or an amorphous polyester polymer or a polyester-carbonate. In some embodiments, the polymer composition can optionally include one or more additives. The polyester compositions described herein can be desirably incorporated into mobile electronic device components.
    Type: Grant
    Filed: January 26, 2022
    Date of Patent: February 20, 2024
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Mohammad Jamal El-Hibri, Keshav S. Gautam
  • Publication number: 20240002597
    Abstract: The present disclosure relates to an additive manufacturing (AM) method for making a three-dimensional (3D) object, using a part material (M) comprising at least one PEEK-PEoEK copolymer, in particular to a 3D object obtainable by Fused Deposition Modelling (FDM) or Fused Filament Fabrication (FFF) from this part material (M).
    Type: Application
    Filed: November 23, 2021
    Publication date: January 4, 2024
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri, Justin Sirrine, Ryan Hammonds
  • Publication number: 20230331979
    Abstract: Fiber reinforced composite material comprising a thermoplastic matrix comprising blends of poly(ether ketone ketone) (PEKK) polymers, their method of manufacture and articles obtained therefrom.
    Type: Application
    Filed: June 4, 2021
    Publication date: October 19, 2023
    Applicants: SOLVAY SPECIALTY POLYMERS USA, LLC, Cytec Industries Inc.
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri, James Francis Pratte
  • Patent number: 11773218
    Abstract: A method of making a PEEK-PEmEK copolymer having RPEEK and RPEmEK repeat units in a molar ratio RPEEK/RPEmEK ranging from 95/5 to 45/55, the PEEK-PEmEK copolymer obtained from the method and the polymer composition including the PEEK-PEmEK copolymer, at least one reinforcing filler, at least one additive, or a combination thereof, shaped articles including the polymer composition, polymer-metal junctions including the polymer composition. Also described are methods of making the polymer composition, methods of making the shaped articles, and methods of making the polymer-metal junctions.
    Type: Grant
    Filed: December 20, 2018
    Date of Patent: October 3, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri
  • Patent number: 11760899
    Abstract: The present invention generally relates a polymer-metal junction comprising PEEK-PEoEK copolymers compositions, in contact with at least a part of the surface of a metal substrate, wherein the PEEK-PEoEK copolymer having RPEEK and RPEoEK repeat units in a molar ratio RPEEK/RPEoEK ranging from 95/5 to 5/95. The present invention also relates to shaped articles including the polymer-metal junction, and methods of making the polymer-metal junctions.
    Type: Grant
    Filed: June 2, 2020
    Date of Patent: September 19, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri
  • Publication number: 20230287176
    Abstract: This invention pertains to novel compositions of polyarylether ketone copolymers and polyetherimides having improved thermal resistance and mechanical properties, to a method of making the same, and to the use thereof in various fields.
    Type: Application
    Filed: November 5, 2020
    Publication date: September 14, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Jason Rich, Mohammad Jamal El-Hibri
  • Publication number: 20230250230
    Abstract: A method for the reuse of PEKK-based carbon fiber reinforced polymer composites is provided. Chips obtained by comminuting the carbon fiber-reinforced PEKK composite material are melt mixed with a virgin poly(aryletherketone) polymer to provide carbon fiber-reinforced poly(aryletherketone) compositions. Molded articles having good mechanical properties can be prepared from the carbon fiber-reinforced poly(aryletherketone) compositions.
    Type: Application
    Filed: June 17, 2021
    Publication date: August 10, 2023
    Applicant: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Scott A. Harding, Mohammad Jamal El-Hibri
  • Patent number: 11708457
    Abstract: The invention pertains to certain copolymers (PEDEK/PEEK), comprising a majority of “PEDEK”-type recurring units, which, thanks to the predominance of PEDEK-type units, their structural homogeneity and regularity, and absence of chlorinated end groups, possess a suitable molecular structure and crystallization behaviour so as to deliver improved mechanical properties and outstanding chemical resistance, and which are useful in numerous fields of endeavours, including notably in the oil&gas industry, and more specifically for the manufacture of parts used in oil and gas extraction systems.
    Type: Grant
    Filed: October 24, 2017
    Date of Patent: July 25, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, David B. Thomas, Mohammad Jamal El-Hibri, Ryan Hammonds
  • Patent number: 11591451
    Abstract: A polymer composition includes at least one poly(aryl ether ketone) (PAEK) component and at least one low molecular weight aromatic compound. A polymer metal junction including the polymer composition and a method of making a polymer metal junction are also described.
    Type: Grant
    Filed: August 1, 2017
    Date of Patent: February 28, 2023
    Assignee: SOLVAY SPECIALTY POLYMERS, LLC
    Inventors: Mohammad Jamal El-Hibri, Chantal Louis, David B. Thomas
  • Patent number: 11525033
    Abstract: The present invention generally relates a polymer-metal junction comprising PEEK-PEmEK copolymers compositions, in contact with a metal substrate, wherein the PEEK-PEmEK copolymer having RPEEK and RPEmEK repeat units in a molar ratio RPEEK/RPEmEK ranging from 95/5 to 45/55. The present invention also relates to shaped articles including the polymer-metal junction, and methods of making the polymer-metal junctions.
    Type: Grant
    Filed: December 20, 2018
    Date of Patent: December 13, 2022
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri
  • Publication number: 20220380536
    Abstract: The present invention generally relates to a powder comprising a PEEK-PEoEK copolymer, wherein the PEEK-PEoEK copolymer having RPEEK and RPEoEK repeat units in a molar ratio RPEEK/RPEoEK ranging from 95/5 to 5/95. The present invention also relates to a method of preparing the powder, as well as to the uses of the powder for coating, compression molding and to prepare a three-dimensional (3D) object.
    Type: Application
    Filed: June 11, 2020
    Publication date: December 1, 2022
    Inventors: Chantal LOUIS, Mohammad Jamal EL-HIBRI
  • Publication number: 20220315791
    Abstract: The present invention generally relates a polymer-metal junction comprising PEEK-PEoEK copolymers compositions, in contact with at least a part of the surface of a metal substrate, wherein the PEEK-PEoEK copolymer having RPEEK and RPEoEK repeat units in a molar ratio RPEEK/RPEoEK ranging from 95/5 to 5/95. The present invention also relates to shaped articles including the polymer-metal junction, and methods of making the polymer-metal junctions.
    Type: Application
    Filed: June 2, 2020
    Publication date: October 6, 2022
    Inventors: Chantal LOUIS, Mohammad Jamal EL-HIBRI
  • Publication number: 20220212398
    Abstract: The present disclosure relates to an additive manufacturing (AM) method for making a three-dimensional (3D) object, using a part material (M) comprising at least one poly(ether ketone ketone) (PEKK) polymer, in particular to a 3D object obtainable by Fused Deposition Modelling (FDM) or Fused Filament Fabrication (FFF) from this part material (M).
    Type: Application
    Filed: May 14, 2020
    Publication date: July 7, 2022
    Inventors: Ryan HAMMONDS, Mohammad Jamal EL-HIBRI
  • Patent number: 11359120
    Abstract: Disclosed is a polymer-metal junction including a polymer composition in contact with a metal substrate, where the polymer composition comprises a polymer component including a PEEK-PEDEK copolymer having a PEEK/PEDEK mole ratio ranging from about 60/40 to about 30/70 and a melting point (Tm) greater than 320° C., and where the polymer composition includes less than 10 wt. % of a sulfur-or-carbonyl-containing solvent, based on the total weight of the polymer composition. Also disclosed are methods of making the polymer-metal junction and articles including the polymer-metal junction.
    Type: Grant
    Filed: September 13, 2018
    Date of Patent: June 14, 2022
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri, Ryan Hammonds
  • Publication number: 20220145070
    Abstract: Described herein are polymer compositions including at least one semi-crystalline, semi-aromatic polyester polymer and at least one impact modifier. The blends have excellent impact resistance and excellent dimensional stability. The blends also have excellent chemical resistance, whiteness, colorability and anodization resistance. The polymer compositions can optionally include at least one amorphous polymer. The at least one amorphous polymer can be an amorphous polycarbonate polymer or an amorphous polyester polymer or a polyester-carbonate. In some embodiments, the polymer composition can optionally include one or more additives. The polyester compositions described herein can be desirably incorporated into mobile electronic device components.
    Type: Application
    Filed: January 26, 2022
    Publication date: May 12, 2022
    Inventors: Mohammad Jamal EL-HIBRI, Keshav S. GAUTAM
  • Patent number: 11267938
    Abstract: A method of making a shaped article comprising printing layers of a polymer composition comprising at least one PEEK-PEmEK copolymer having RPEEK and RPEmEK repeat units in a molar ratio RPEEK/RPEmEK ranging from 95/5 to 45/55, the polymer composition optionally including at least one reinforcing filler, at least one additive, or a combination thereof, and shaped articles obtained from the method. Also described are methods of making the PEEK-PEmEK copolymer and methods of making the polymer composition.
    Type: Grant
    Filed: December 20, 2018
    Date of Patent: March 8, 2022
    Assignee: SOLVAY SPECIALTY POLYMERS USA, INC
    Inventors: Chantal Louis, Mohammad Jamal El-Hibri
  • Patent number: 11168211
    Abstract: A high-flow polymer composition includes a polyetherimide (PEI), a PEEK-PEDEK copolymer, and optionally a poly(aryletherketone) (PAEK) other than the PEEK-PEDEK copolymer. The polymer composition surprisingly exhibits improved toughness and chemical resistance, making it suitable for the manufacture of shaped articles where a combination of high-flow, impact resistance, and chemical resistance are required.
    Type: Grant
    Filed: April 28, 2017
    Date of Patent: November 9, 2021
    Assignee: SOLVAY SPECIALTY POLYMERS USA, LLC
    Inventor: Mohammad Jamal El-Hibri
  • Publication number: 20210269909
    Abstract: The invention pertains to a article or a part, comprising: —a first layer (1) of a composition (C) comprising a polymeric component comprising a) at least one poly(aryl ether ketone) polymer (PAEK), and b) at least one poly(aryl ether sulfone) polymer (PAES), wherein the composition (C) further comprises glass fibers and/or carbon fibers and has a melting temperature (Tm) of at least 290° C., as measured by differential scanning calorimetry (DSC) according to ASTM D3418, and—at least one coating (2) of metal having a thickness of at least 20 ?m, preferably at least 30 ?m. The present invention also relates to a process for preparing this article/part by metallisation and to the use of such articles and parts in electrical & electronic applications, mobile electronics, smart devices & wearables and smart phones.
    Type: Application
    Filed: July 9, 2019
    Publication date: September 2, 2021
    Inventors: Vijay GOPALAKRISHNAN, Imani B. JONES, Mohammad Jamal EL-HIBRI, Keshav S. GAUTAM
  • Publication number: 20210179777
    Abstract: A method of making a PEEK-PEmEK copolymer having RPEEK and RPEmEK repeat units in a molar ratio RPEEK/RPEmEK ranging from 95/5 to 45/55, the PEEK-PEmEK copolymer obtained from the method and the polymer composition including the PEEK-PEmEK copolymer, at least one reinforcing filler, at least one additive, or a combination thereof, shaped articles including the polymer composition, polymer-metal junctions including the polymer composition. Also described are methods of making the polymer composition, methods of making the shaped articles, and methods of making the polymer-metal junctions.
    Type: Application
    Filed: December 20, 2018
    Publication date: June 17, 2021
    Inventors: Chantal LOUIS, Mohammad Jamal EL-HIBRI