Abstract: A fitting for collecting or distributing high-pressure fluid via fluid transmission lines is provided. The fitting includes a body, and a plurality of apertures formed in the body in a common plane, intersecting inside the body such that all of the apertures are in mutual fluid communication. Each of the apertures is configured to receive a threaded coupling member of a respective high-pressure transmission line. The fitting also includes first and second compression members positioned on opposing sides of the body and coupled thereto so as to exert a compressing bias to the body in an axis perpendicular to the common plane. The compression members each comprise a raised contact surface corresponding to the region of the body where the plurality of apertures meet, and through which the compressing bias is exerted. The fitting may be an elbow-fitting, a tee fitting, a cross-fitting, or some other configuration.

Abstract: A cutting head of a waterjet cutting system is provided having an environment control device and a measurement device. The environment control device is positioned to act on a surface of a workpiece at least during a measurement operation to establish a measurement area on the surface of the workpiece substantially unobstructed by fluid. The measurement device is positioned to selectively obtain information from within the measurement area indicative of a position of the cutting head relative to the workpiece. A control system is further provided and operable to position the cutting head relative to the workpiece at a standoff distance based at least in part on the information indicative of the position of the cutting head relative to the workpiece obtained by the measurement device. A method of operating a waterjet cutting system is also provided.

Abstract: A catcher tank assembly is provided for a waterjet cutting machine. The catcher tank assembly includes a catcher tank having a plurality of tank sections detachably coupleable together in a side-by-side manner to collectively define a catcher tank having a desired configuration. The catcher tank assembly further includes a workpiece support system detachably coupleable to an interior cavity of the catcher tank. The workpiece support system may include a plurality of workpiece support modules arrangeable in an array to support a workpiece platform of the waterjet cutting machine. The workpiece platform may be formed, for example, by a series of slats supported transversely to parallel rows of the workpiece support modules. Methods and systems which relate to or include the aforementioned catcher tank assembly are also provided.

Abstract: A pressure enclosure includes a first component having an opening, a second component coupled to the first component in a position over the opening, a third component positioned between the first and second components and covering the opening, and a load chamber defined by a space between the second and third components and configured such that pressure in the load chamber biases the third component against the first component to seal the opening. The pressure enclosure may be a cylinder of a pump for pressurizing fluid or gas, with the first component a cylinder body, the second component an end cap and the third component a valve body, with the load chamber biasing the valve body against the cylinder body.

Abstract: A fluid jet system includes an upstream high-pressure body having a high-pressure bore axially positioned, a retaining nut configured to couple to the upstream high-pressure body, and an orifice mount assembly. The retaining nut includes a mounting chamber configured to laterally receive the orifice mount assembly without application of a torque while the retaining nut is coupled to the upstream high-pressure body and the system is at ambient pressure. A face seal may be mounted in either a downstream portion of the high-pressure bore or the orifice mount assembly to provide a high-pressure seal while the system is pressurized.

Abstract: A fitting for collecting or distributing high-pressure fluid via fluid transmission lines is provided. The fitting includes a body, and a plurality of apertures formed in the body in a common plane, intersecting inside the body such that all of the apertures are in mutual fluid communication. Each of the apertures is configured to receive a threaded coupling member of a respective high-pressure transmission line. The fitting also includes first and second compression members positioned on opposing sides of the body and coupled thereto so as to exert a compressing bias to the body in an axis perpendicular to the common plane. The compression members each comprise a raised contact surface corresponding to the region of the body where the plurality of apertures meet, and through which the compressing bias is exerted. The fitting may be an elbow-fitting, a tee fitting, a cross-fitting, or some other configuration.

Abstract: A fitting for collecting or distributing high-pressure fluid via fluid transmission lines is provided. The fitting includes a body, and a plurality of apertures formed in the body in a common plane, intersecting inside the body such that all of the apertures are in mutual fluid communication. The fitting also includes first and second compression members positioned on opposing sides of the body and coupled thereto so as to exert a compressing bias to the body in an axis perpendicular to the common plane. The compression members each comprise a raised contact surface corresponding to the region of the body where the plurality of apertures meet, and through which the compressing bias is exerted. The fitting may be an elbow-fitting, a tee fitting, a cross-fitting, or some other configuration.

Abstract: An apparatus for generating and manipulating a high-pressure fluid jet includes an assembly coupled to a motion assembly that imparts motion to the assembly along one or more axes. The motion assembly includes two motors coupled together to form a gimbal wrist, each motor having an axis of rotation. The two axes of rotation of the two motors can be perpendicular to each other, but are not necessarily aligned with the manipulator's axes of motion. The high-pressure fluid assembly incorporates a swivel that can rotate about two axes which may be parallel to the two motors' axes of rotation, allowing the high-pressure tubing contained therein to follow the motion imparted by the gimbal wrist of the motion assembly.

Abstract: An apparatus for generating and manipulating a high-pressure fluid jet includes an end effector assembly coupled to a manipulator that imparts motion to the end effector. The end effector assembly includes a cutting head coupled to a source of high-pressure fluid and to a source of abrasive. A motion assembly is coupled to the cutting head via a clamp positioned around the cutting head. A nozzle body assembly is removably coupled to the cutting head assembly, which may be separated from the cutting head assembly to allow access to the orifice, without removing the cutting head assembly from the clamp. The clamp has a quick release mechanism and an alignment member. The motion assembly includes two motors coupled together to form a gimbal wrist, each motor having a horizontal axis of rotation. The two axes of rotation are perpendicular to each other, but are not necessarily aligned with the manipulator's axes of motion.

Abstract: A pressure enclosure includes a first component having an opening, a second component coupled to the first component in a position over the opening, a third component positioned between the first and second components and covering the opening, and a load chamber defined by a space between the second and third components and configured such that pressure in the load chamber biases the third component against the first component to seal the opening. The pressure enclosure may be a cylinder of a pump for pressurizing fluid or gas, with the first component a cylinder body, the second component an end cap and the third component a valve body, with the load chamber biasing the valve body against the cylinder body.

Abstract: A pressure enclosure includes a first component having an opening, a second component coupled to the first component in a position over the opening, a third component positioned between the first and second components and covering the opening, and a load chamber defined by a space between the second and third components and configured such that pressure in the load chamber biases the third component against the first component to seal the opening. The pressure enclosure may be a cylinder of a pump for pressurizing fluid or gas, with the first component a cylinder body, the second component an end cap and the third component a valve body, with the load chamber biasing the valve body against the cylinder body.

Abstract: Methods and systems for automating the control of fluid jet orientation parameters are provided. Example embodiments provide a Dynamic Waterjet Control System (a “DWCS”) to dynamically control the orientation of the jet relative to the material being cut as a function of speed and other process parameters. Orientation parameters include, for example, the three dimensional orientation parameters of the jet, such as standoff compensation values and taper and lead angles of the cutting head. In one embodiment, the DWCS uses a set of predictive models to determine these orientation parameters. The DWCS preferably comprises a motion program generator/kernel, a user interface, one or more replaceable orientation and process models, and a communications interface to a fluid jet apparatus controller. In one embodiment the DWCS embedded in the controller and performs a “look-ahead” procedure to automatically control cutting head orientation.

Abstract: A method for milling grooves in a work-piece includes using a manipulator to control impingement angles of abrasive fluidjets traversed across the work-piece. Another method employs multiple fluidjets simultaneously with a plurality of impingement angles. An apparatus is also provided to allow for the simultaneous use of multiple abrasive fluidjets with a plurality of impingement angles.

Abstract: A method and apparatus for controlling the coherence of a high-pressure fluid jet directed toward a selected surface. In one embodiment, the coherence is controlled by manipulating a turbulence level of the fluid forming the fluid jet. The turbulence level can be manipulated upstream or downstream of a nozzle orifice through which the fluid passes. For example, in one embodiment, the fluid is a first fluid and a secondary fluid is entrained with the first fluid. The resulting fluid jet, which includes both the primary and secondary fluids, can be directed toward the selected surface so as to cut, mill, roughen, peen, or otherwise treat the selected surface. The characteristics of the secondary fluid can be selected to either increase or decrease the coherence of the fluid jet. In other embodiments, turbulence generators, such as inverted conical channels, upstream orifices, protrusions and other devices can be positioned upstream of the nozzle orifice to control the coherence of the resulting fluid jet.

Abstract: A method and apparatus for controlling the coherence of a high-pressure fluid jet directed toward a selected surface. In one embodiment, the coherence is controlled by manipulating a turbulence level of the fluid forming the fluid jet. The turbulence level can be manipulated upstream or downstream of a nozzle orifice through which the fluid passes. For example, in one embodiment, the fluid is a first fluid and a secondary fluid is entrained with the first fluid. The resulting fluid jet, which includes both the primary and secondary fluids, can be directed toward the selected surface so as to cut, mill, roughen, peen, or otherwise treat the selected surface. The characteristics of the secondary fluid can be selected to either increase or decrease the coherence of the fluid jet. In other embodiments, turbulence generators, such as inverted conical channels, upstream orifices, protrusions and other devices can be positioned upstream of the nozzle orifice to control the coherence of the resulting fluid jet.

Abstract: A high-pressure fluidjet nozzle is formed from a plurality of segments joined together, for example, by a metal sleeve. Axial bores provided in the segments align to form an axial bore extending through the nozzle. The number, material, and outer and inner dimensions of the segments can be varied to provide a nozzle with desired performance characteristics. Spaces can be provided between the segments to form chambers with auxiliary ports connected to the chambers to allow monitoring and modulation of the jet.

Abstract: A method for milling grooves in a work-piece includes using a manipulator to control impingement angles of abrasive fluidjets traversed across the work-piece. Another method employs multiple fluidjets simultaneously with a plurality of impingement angles. An apparatus is also provided to allow for the simultaneous use of multiple abrasive fluidjets with a plurality of impingement angles.

Abstract: A method and apparatus for controlling the coherence of a high-pressure fluid jet directed toward a selected surface. In one embodiment, the coherence is controlled by manipulating a turbulence level of the fluid forming the fluid jet. The turbulence level can be manipulated upstream or downstream of a nozzle orifice through which the fluid passes. For example, in one embodiment, the fluid is a first fluid and a secondary fluid is entrained with the first fluid. The resulting fluid jet, which includes both the primary and secondary fluids, can be directed toward the selected surface so as to cut, mill, roughen, peen, or otherwise treat the selected surface. The characteristics of the secondary fluid can be selected to either increase or decrease the coherence of the fluid jet. In other embodiments, turbulence generators, such as inverted conical channels, upstream orifices, protrusions and other devices can be positioned upstream of the nozzle orifice to control the coherence of the resulting fluid jet.

Abstract: A method and apparatus for controlling the coherence of a high-pressure fluid jet directed toward a selected surface. In one embodiment, the coherence is controlled by manipulating a turbulence level of the fluid forming the fluid jet. The turbulence level can be manipulated upstream or downstream of a nozzle orifice through which the fluid passes. For example, in one embodiment, the fluid is a first fluid and a secondary fluid is entrained with the first fluid. The resulting fluid jet, which includes both the primary and secondary fluids, can be directed toward the selected surface so as to cut, mill, roughen, peen, or otherwise treat the selected surface. The characteristics of the secondary fluid can be selected to either increase or decrease the coherence of the fluid jet. In other embodiments, turbulence generators, such as inverted conical channels, upstream orifices, protrusions and other devices can be positioned upstream of the nozzle orifice to control the coherence of the resulting fluid jet.

Abstract: Methods and systems for automating the control of fluid jet orientation parameters are provided. Example embodiments provide a Dynamic Waterjet Control System (a “DWCS”) to dynamically control the orientation of the jet relative to the material being cut as a function of speed and other process parameters. Orientation parameters include, for example, the x-y position of the jet along the cutting path, as well as three dimensional orientation parameters of the jet, such as standoff compensation values and taper and lead angles of the cutting head. In one embodiment, the DWCS uses a set of predictive models to determine these orientation parameters. The DWCS preferably comprises a motion program generator/kernel, a user interface, one or more replaceable orientation and process models, and a communications interface to a fluid jet apparatus controller. Optionally the DWCS also includes a CAD module for designing the target piece.