Patents by Inventor Mohammed Mounir Shalaby
Mohammed Mounir Shalaby has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11938539Abstract: A build unit for additively manufacturing three-dimensional objects may include an energy beam system having one or more irradiation devices respectively configured to direct one or more energy beams onto a region of a powder bed, and an inertization system including an irradiation chamber defining an irradiation plenum, one or more supply manifolds, and a return manifold. The one or more supply manifolds may include a downflow manifold configured to provide a downward flow of a process gas through at least a portion of the irradiation plenum defined by the irradiation chamber, and/or a crossflow manifold configured to provide a lateral flow of the process gas through at least a portion of the irradiation plenum defined by the irradiation chamber. The return manifold may evacuate or otherwise remove process gas from the irradiation plenum defined by the irradiation chamber.Type: GrantFiled: April 16, 2021Date of Patent: March 26, 2024Assignees: General Electric Company, Concept Laser GmbHInventors: Eric Edward Halla, Ramakrishna Venkata Mallina, Kishore Ramakrishnan, Shashwat Swami Jaiswal, Mohammed Mounir Shalaby, Peter Pontiller-Schymura
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Patent number: 11759861Abstract: A build unit for additively manufacturing three-dimensional objects may include an energy beam system having one or more irradiation devices respectively configured to direct one or more energy beams onto a region of a powder bed, and an inertization system including an irradiation chamber defining an irradiation plenum, one or more supply manifolds, and a return manifold. The one or more supply manifolds may include a downflow manifold configured to provide a downward flow of a process gas through at least a portion of the irradiation plenum defined by the irradiation chamber, and/or a crossflow manifold configured to provide a lateral flow of the process gas through at least a portion of the irradiation plenum defined by the irradiation chamber. The return manifold may evacuate or otherwise remove process gas from the irradiation plenum defined by the irradiation chamber.Type: GrantFiled: April 16, 2021Date of Patent: September 19, 2023Assignees: General Electric Company, Concept Laser GmbHInventors: Eric Edward Halla, Ramakrishna Venkata Mallina, Kishore Ramakrishnan, Shashwat Swami Jaiswal, Mohammed Mounir Shalaby, Adam Garret Susong, Peter Pontiller-Schymura
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Patent number: 11685120Abstract: An additive manufacturing (AM) system includes a housing defining a chamber, a build platform disposed in the chamber at a first elevation, and a lower gas inlet disposed at a second elevation and configured to supply a lower gas flow. The AM system includes a contoured surface extending between the lower gas inlet and the build platform to direct the lower gas flow from the second elevation at the lower gas inlet to the first elevation at the build platform, where the contoured surface discharges the lower gas flow in a direction substantially parallel to the build platform. The AM system also includes one or more gas delivery devices coupled to the lower gas inlet to regulate one or more flow characteristics of the lower gas flow, and a gas outlet configured to discharge the lower gas flow.Type: GrantFiled: November 17, 2021Date of Patent: June 27, 2023Assignee: General Electric CompanyInventors: Christian Thomas Wakelam, Rene du Cauze de Nazelle, Mohammed Mounir Shalaby, Kishore Ramakrishnan, Jens Stammberger
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Publication number: 20220331875Abstract: A build unit for additively manufacturing three-dimensional objects may include an energy beam system having one or more irradiation devices respectively configured to direct one or more energy beams onto a region of a powder bed, and an inertization system including an irradiation chamber defining an irradiation plenum, one or more supply manifolds, and a return manifold. The one or more supply manifolds may include a downflow manifold configured to provide a downward flow of a process gas through at least a portion of the irradiation plenum defined by the irradiation chamber, and/or a crossflow manifold configured to provide a lateral flow of the process gas through at least a portion of the irradiation plenum defined by the irradiation chamber. The return manifold may evacuate or otherwise remove process gas from the irradiation plenum defined by the irradiation chamber.Type: ApplicationFiled: April 16, 2021Publication date: October 20, 2022Inventors: Eric Edward Halla, Ramakrishna Venkata Mallina, Kishore Ramakrishnan, Shashwat Swami Jaiswal, Mohammed Mounir Shalaby, Peter Pontiller-Schymura
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Publication number: 20220332049Abstract: A build unit for additively manufacturing three-dimensional objects may include an energy beam system having one or more irradiation devices respectively configured to direct one or more energy beams onto a region of a powder bed, and an inertization system including an irradiation chamber defining an irradiation plenum, one or more supply manifolds, and a return manifold. The one or more supply manifolds may include a downflow manifold configured to provide a downward flow of a process gas through at least a portion of the irradiation plenum defined by the irradiation chamber, and/or a crossflow manifold configured to provide a lateral flow of the process gas through at least a portion of the irradiation plenum defined by the irradiation chamber. The return manifold may evacuate or otherwise remove process gas from the irradiation plenum defined by the irradiation chamber.Type: ApplicationFiled: April 16, 2021Publication date: October 20, 2022Inventors: Eric Edward Halla, Ramakrishna Venkata Mallina, Kishore Ramakrishnan, Shashwat Swami Jaiswal, Mohammed Mounir Shalaby, Peter Pontiller-Schymura
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Publication number: 20220331869Abstract: A build unit for additively manufacturing three-dimensional objects may include an energy beam system having one or more irradiation devices respectively configured to direct one or more energy beams onto a region of a powder bed, and an inertization system including an irradiation chamber defining an irradiation plenum, one or more supply manifolds, and a return manifold. The one or more supply manifolds may include a downflow manifold configured to provide a downward flow of a process gas through at least a portion of the irradiation plenum defined by the irradiation chamber, and/or a crossflow manifold configured to provide a lateral flow of the process gas through at least a portion of the irradiation plenum defined by the irradiation chamber. The return manifold may evacuate or otherwise remove process gas from the irradiation plenum defined by the irradiation chamber.Type: ApplicationFiled: April 16, 2021Publication date: October 20, 2022Inventors: Eric Edward Halla, Ramakrishna Venkata Mallina, Kishore Ramakrishnan, Shashwat Swami Jaiswal, Mohammed Mounir Shalaby, Adam Garret Susong, Peter Pontiller-Schymura
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Publication number: 20220281011Abstract: A recoater for an additive manufacturing apparatus includes a recoater arm and retainer operably coupled with the recoater arm. The retainer includes a housing defining a cavity. A blade carrier supports one or more blades. An actuator is operably coupled with the housing and is configured to compressively retain an upper portion of the blade carrier within the cavity between a slide of the actuator and the housing.Type: ApplicationFiled: March 2, 2021Publication date: September 8, 2022Inventors: Ryan William Van Deest, David Scott Simmermon, Nicholas Ryan Dodds, Mohammed Mounir Shalaby
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Publication number: 20220072574Abstract: An additive manufacturing (AM) system includes a housing defining a chamber, a build platform disposed in the chamber at a first elevation, and a lower gas inlet disposed at a second elevation and configured to supply a lower gas flow. The AM system includes a contoured surface extending between the lower gas inlet and the build platform to direct the lower gas flow from the second elevation at the lower gas inlet to the first elevation at the build platform, where the contoured surface discharges the lower gas flow in a direction substantially parallel to the build platform. The AM system also includes one or more gas delivery devices coupled to the lower gas inlet to regulate one or more flow characteristics of the lower gas flow, and a gas outlet configured to discharge the lower gas flow.Type: ApplicationFiled: November 17, 2021Publication date: March 10, 2022Inventors: Christian Thomas Wakelam, Rene du Cauze de Nazelle, Mohammed Mounir Shalaby, Kishore Ramakrishnan, Jens Stammberger
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Patent number: 11203027Abstract: An additive manufacturing (AM) system includes a housing defining a chamber, a build platform disposed in the chamber at a first elevation, and a lower gas inlet disposed at a second elevation and configured to supply a lower gas flow. The AM system includes a contoured surface extending between the lower gas inlet and the build platform to direct the lower gas flow from the second elevation at the lower gas inlet to the first elevation at the build platform, where the contoured surface discharges the lower gas flow in a direction substantially parallel to the build platform. The AM system also includes one or more gas delivery devices coupled to the lower gas inlet to regulate one or more flow characteristics of the lower gas flow, and a gas outlet configured to discharge the lower gas flow.Type: GrantFiled: August 21, 2018Date of Patent: December 21, 2021Assignee: General Electric CompanyInventors: Christian Thomas Wakelam, Rene du Cauze de Nazelle, Mohammed Mounir Shalaby, Kishore Ramakrishnan, Jens Stammberger
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Patent number: 11126916Abstract: According to one embodiment, there is provided herein a system and method for producing a well lifecycle lift plan that includes considerations of multiple types of lift, multiple lift configurations associated with each lift type, and can be used to provide a prediction of when or if it would be desirable to change the lift plan at some time in the future. Another embodiment utilizes a heuristic database with rules that might be used to limit the solution space in some instances by restricting the solution to feasible configurations. A further embodiment teaches how multiple individual well optimization results might be combined with a reservoir model to obtain an optimized lift schedule for an entire field.Type: GrantFiled: June 2, 2017Date of Patent: September 21, 2021Assignee: Baker Hughes ESP, Inc.Inventors: Adam Rasheed, Mohammed Mounir Shalaby, Shyam Sivaramakrishnan, Steven Jay Tyber
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Patent number: 11020763Abstract: The present disclosure relates to the manufacture and use of an additive manufacturing (AM) system that employs a spacer flow guide disposed or formed within a housing that defines a chamber of the AM system. The spacer flow guide may direct various portions of a gas flow within the chamber to respective exhaust channels. For example, in combination with portions of the housing, the spacer flow guide may define a main exhaust channel that extends between the chamber and a gas outlet formed in a downstream end of the housing. Additionally, a bypass exhaust channel may be defined between the chamber and a back surface of the spacer flow guide to fluidly couple an upper portion of the chamber to the main exhaust channel.Type: GrantFiled: August 21, 2018Date of Patent: June 1, 2021Assignee: General Electric CompanyInventor: Mohammed Mounir Shalaby
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Publication number: 20200061656Abstract: The present disclosure relates to the manufacture and use of an additive manufacturing (AM) system that employs a spacer flow guide disposed or formed within a housing that defines a chamber of the AM system. The spacer flow guide may direct various portions of a gas flow within the chamber to respective exhaust channels. For example, in combination with portions of the housing, the spacer flow guide may define a main exhaust channel that extends between the chamber and a gas outlet formed in a downstream end of the housing. Additionally, a bypass exhaust channel may be defined between the chamber and a back surface of the spacer flow guide to fluidly couple an upper portion of the chamber to the main exhaust channel.Type: ApplicationFiled: August 21, 2018Publication date: February 27, 2020Inventor: Mohammed Mounir Shalaby
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Publication number: 20200061653Abstract: An additive manufacturing (AM) system includes a housing defining a chamber, a build platform disposed in the chamber at a first elevation, and a lower gas inlet disposed at a second elevation and configured to supply a lower gas flow. The AM system includes a contoured surface extending between the lower gas inlet and the build platform to direct the lower gas flow from the second elevation at the lower gas inlet to the first elevation at the build platform, where the contoured surface discharges the lower gas flow in a direction substantially parallel to the build platform. The AM system also includes one or more gas delivery devices coupled to the lower gas inlet to regulate one or more flow characteristics of the lower gas flow, and a gas outlet configured to discharge the lower gas flow.Type: ApplicationFiled: August 21, 2018Publication date: February 27, 2020Inventors: Christian Thomas Wakelam, Rene du Cauze de Nazelle, Mohammed Mounir Shalaby, Kishore Ramakrishnan, Jens Stammberger
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Patent number: 10471510Abstract: A computerized method, system, program product and additive manufacturing (AM) system are disclosed. Embodiments provide for modifying object code representative of an object to be physically generated layer by layer by a computerized AM system using the object code. The computerized method may include providing an interface to allow a user to manually: select a region within the object in the object code, the object code including a plurality of pre-assigned build strategy parameters for the object that control operation of the computerized AM system, and selectively modify a build strategy parameter in the selected region in the object code to change an operation of the computerized AM system from the plurality of pre-assigned build strategy parameters during building of the object by the computerized AM system.Type: GrantFiled: August 15, 2017Date of Patent: November 12, 2019Assignee: General Electric CompanyInventors: Donnell Eugene Crear, Michael Evans Graham, Tao Jia, Mohammed Mounir Shalaby
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Patent number: 10406633Abstract: A computerized method, system, program product and additive manufacturing (AM) system are disclosed. Embodiments provide for modifying object code representative of an object to be physically generated layer by layer by a computerized AM system using the object code. The computerized method may include providing an interface to allow a user to manually: select a region within the object in the object code, the object code including a plurality of pre-assigned build strategy parameters for the object that control operation of the computerized AM system, and selectively modify a build strategy parameter in the selected region in the object code to change an operation of the computerized AM system from the plurality of pre-assigned build strategy parameters during building of the object by the computerized AM system.Type: GrantFiled: August 15, 2017Date of Patent: September 10, 2019Assignee: General Electric CompanyInventors: Donnell Eugene Crear, Michael Evans Graham, Tao Jia, Mohammed Mounir Shalaby
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Patent number: 10338569Abstract: A computerized method, system, program product and additive manufacturing (AM) system are disclosed. Embodiments provide for modifying object code representative of an object to be physically generated layer by layer by a computerized AM system using the object code. The computerized method may include providing an interface to allow a user to manually: select a region within the object in the object code, the object code including a plurality of pre-assigned build strategy parameters for the object that control operation of the computerized AM system, and selectively modify a build strategy parameter in the selected region in the object code to change an operation of the computerized AM system from the plurality of pre-assigned build strategy parameters during building of the object by the computerized AM system.Type: GrantFiled: August 15, 2017Date of Patent: July 2, 2019Assignee: GENERAL ELECTRIC COMPANYInventors: Donnell Eugene Crear, Michael Evans Graham, Tao Jia, Mohammed Mounir Shalaby
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Publication number: 20190054530Abstract: A computerized method, system, program product and additive manufacturing (AM) system are disclosed. Embodiments provide for modifying object code representative of an object to be physically generated layer by layer by a computerized AM system using the object code. The computerized method may include providing an interface to allow a user to manually: select a region within the object in the object code, the object code including a plurality of pre-assigned build strategy parameters for the object that control operation of the computerized AM system, and selectively modify a build strategy parameter in the selected region in the object code to change an operation of the computerized AM system from the plurality of pre-assigned build strategy parameters during building of the object by the computerized AM system.Type: ApplicationFiled: August 15, 2017Publication date: February 21, 2019Inventors: Donnell Eugene Crear, Michael Evans Graham, Tao Jia, Mohammed Mounir Shalaby
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Publication number: 20190056714Abstract: A computerized method, system, program product and additive manufacturing (AM) system are disclosed. Embodiments provide for modifying object code representative of an object to be physically generated layer by layer by a computerized AM system using the object code. The computerized method may include providing an interface to allow a user to manually: select a region within the object in the object code, the object code including a plurality of pre-assigned build strategy parameters for the object that control operation of the computerized AM system, and selectively modify a build strategy parameter in the selected region in the object code to change an operation of the computerized AM system from the plurality of pre-assigned build strategy parameters during building of the object by the computerized AM system.Type: ApplicationFiled: August 15, 2017Publication date: February 21, 2019Inventors: Donnell Eugene Crear, Michael Evans Graham, Tao Jia, Mohammed Mounir Shalaby
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Publication number: 20190054566Abstract: A computerized method, system, program product and additive manufacturing (AM) system are disclosed. Embodiments provide for modifying object code representative of an object to be physically generated layer by layer by a computerized AM system using the object code. The computerized method may include providing an interface to allow a user to manually: select a region within the object in the object code, the object code including a plurality of pre-assigned build strategy parameters for the object that control operation of the computerized AM system, and selectively modify a build strategy parameter in the selected region in the object code to change an operation of the computerized AM system from the plurality of pre-assigned build strategy parameters during building of the object by the computerized AM system.Type: ApplicationFiled: August 15, 2017Publication date: February 21, 2019Inventors: Donnell Eugene Crear, Michael Evans Graham, Tao Jia, Mohammed Mounir Shalaby
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Publication number: 20170351959Abstract: According to one embodiment, there is provided herein a system and method for producing a well lifecycle lift plan that includes considerations of multiple types of lift, multiple lift configurations associated with each lift type, and can be used to provide a prediction of when or if it would be desirable to change the lift plan at some time in the future. Another embodiment utilizes a heuristic database with rules that might be used to limit the solution space in some instances by restricting the solution to feasible configurations. A further embodiment teaches how multiple individual well optimization results might be combined with a reservoir model to obtain an optimized lift schedule for an entire field.Type: ApplicationFiled: June 2, 2017Publication date: December 7, 2017Inventors: Adam Rasheed, Mohammed Mounir Shalaby, Shyam Sivaramakrishnan, Steven Jay Tyber