Abstract: The present invention in one or more embodiments provides a vehicle roof structure which includes a cast node including a pillar portion for receiving a pillar and a roof-rail portion for receiving a roof rail, the roof-rail portion having first and second ends, which may have a closed first cross-section and a closed second cross-section, respectively. The closed first cross-section may be different from the closed second cross-section such that the first and second ends are to receive two individual roof rails of different dimensions. The closed first cross-section may be larger in opening dimension than the closed second cross-section, when the first end is positioned closer to a front of the vehicle than the second end.

Abstract: An energy absorption system, comprises a vehicle bumper. An energy absorption member is attached to the bumper, the energy absorption member comprising a first piece and a second piece. A linear actuator connects the energy absorption member to the bumper. The actuator may be actuated based on the speed information from the onboard vehicle communication network.

Abstract: A vehicle includes a dash panel and an airbag module disposed behind the dash panel. The airbag module includes an airbag assembly that defines, upon inflation in a presence of a passenger, a primary chamber adjacent to a passenger side of the vehicle and configured to cushion the passenger upon impact, and a secondary chamber attached to the primary chamber, arranged adjacent to a center of the vehicle, and configured to catch the passenger after impact. The secondary chamber has an end portion disposed adjacent to the passenger and a base opposite and wider than the end portion arranged to sit against the dash panel to orient the airbag assembly relative to the passenger.

Abstract: The present invention in one or more embodiments provides a seat assembly of a vehicle, including a seat base, a seat back communicating with the seat base, an armrest communicating with at least one of the seat back and the seat base, and a pretension unit connected to the armrest such that the armrest is retractable upon an activation of the pretension unit. The pretension unit may include a pretensioner, a pulley, and a cable.

Abstract: A vehicle includes an armrest and a hinge assembly. The hinge assembly supports the armrest and is rotatable between extended and collapsed positions. The hinge assembly includes a pin configured to move between locked and released positions. When the pin is in the locked position, the hinge assembly is locked in the extended position. When the pin is in the released position, the pin is configured to permit rotation of the hinge assembly toward the collapsed position.

Abstract: A roof rail assembly for a vehicle that includes a body side outer and an interior trim piece connected to the body side outer. The body side outer and the interior trim piece define a cavity. A roof rail is positioned within the cavity, and a side curtain air bag is positioned below the roof rail. The interior trim piece is assembled about a lower surface of the roof rail in a spaced relationship relative to the curtain air bag to increase visibility around the roof rail assembly.

Abstract: A roof support for a vehicle is provided containing a first side roof rail; a transverse roof bow fixed to and extending from the first side roof rail; and a first brace fixed to the first side roof rail at a forward point on the first side roof rail, wherein the first brace extends to the transverse roof bow and is fixed to a first aft point on the transverse roof bow, thereby advantageously defining a first angle between the first side roof rail and the first brace. The roof support may further include a second side roof rail opposite the first side roof rail such that the roof bow laterally extends from the first side roof rail to the second side roof rail, wherein a second brace is connected in like manner.

Abstract: An airbag system for protecting rear seat occupants in dynamic side impacts using an improved packaging arrangement is provided. The system includes seat base and seat back frames. The seat back frame is movable between an upright position and a reclined position. The system further includes a unified airbag having a pelvic portion and a thoracic portion. The pelvic portion is positioned adjacent to the seat base frame. The thoracic portion is positioned adjacent to the seat back frame. The unified airbag is attached to the seat base frame by fixed anchors and to the seat back frame by a movable anchor. A grooved track is provided for attachment of the movable anchor. The airbag may be a strip shape or a triangular shape. One or more tethers may be attached to the unified airbag.

Abstract: According to one or more embodiments, a polymeric article includes a polymeric composition, which in turn includes a polymeric material in a first weight percent, a non-metallic fibrous material in a second weight percent, and a metallic fiber material in a third weight percent and being intermixed with the non-metallic fibrous material. The polymeric material may include at least one of epoxy, vinyl ester, and/or polyester. The fibrous material may include at least one of glass fiber and carbon fiber. The metallic fiber material may include at least one of steel and aluminum.

Abstract: A door intrusion apparatus for a vehicle having a door and a rocker with a vertically extending wall defining a catcher opening. The apparatus includes a projection horizontally extending from the door and a projection trap attached to the vertically extending wall inside the rocker and below the catcher opening. In a side impact collision, the projection trap engages the projection thereby minimizing the door from intruding into a vehicle cabin.

Abstract: A roof bow for a vehicle is provided that has a “bow-tie” shape including a central portion flanked by two triangular portions. The triangular portions are joined to right and left roof brackets that are, in turn, joined to right and left roof rails. The bow-tie roof bow may be assembled from extruded tubular parts. The bow-tie roof bow may be assembled in a clamshell structure including an upper shell and a lower shell that are joined together by welding. The roof bow may be formed in one piece as a sheet metal stamping having side portions that are wider than the central portion.

Abstract: A vehicle body and a door intrusion resistance apparatus for a vehicle with a door that includes a protrusion and a rocker defining a receptacle that receives the protrusion when the door is closed. The door is inhibited from moving above the rocker by the protrusion being received in the receptacle that holds the door against the rocker in a side impact collision.

Abstract: A roof rail assembly for a vehicle that includes a body side outer and an interior trim piece connected to the body side outer. The body side outer and the interior trim piece define a cavity. A roof rail is positioned within the cavity, and a side curtain air bag is positioned below the roof rail. The interior trim piece is assembled about a lower surface of the roof rail in a spaced relationship relative to the curtain air bag to increase visibility around the roof rail assembly.

Abstract: A deployable pedestrian protection lower leg stiffen apparatus includes a left and a right linear actuator mountable adjacent to respective left and right forward frame members of a vehicle and a lower leg stiffener attached to and movable by the actuators. The actuators are extendable along respective deployment axes extending forward and downward relative to the vehicle to move the stiffener between a retracted position rearward of a forward surface of a front bumper beam and above a ground clearance plane and a deployed position forward of the retracted position and below the ground clearance plane. The actuators have rotational joints defining a horizontal pivot axis about which at least the forward portions of the piston may rotate upward along with the stiffener to prevent damage to the system if it strikes a road obstacle.

Abstract: A bumper beam includes an aluminum tubular carrier that is wrapped with a plurality of carbon fiber fabric layers. The carbon fiber fabric is pre-impregnated with a two-part epoxy resin system. The layers of carbon fiber fabric are applied in an alternating series with the carbon fibers in adjacent layers extending perpendicularly relative to the carbon fibers in adjacent layers.

Abstract: An apparatus includes a mount assembly configured to rotatably couple to a vehicle beam and configured to support an airbag module. The apparatus further includes a connecting mechanism configured to selectively fix the mount assembly to the beam in a first position and configured to disengage at a threshold torque. The mount assembly includes a first stop member configured to engage the beam upon rotation of the mount to a second position.

Abstract: A beam sub-assembly for a vehicle includes a beam member and at least one carbon-fiber prepreg bonded to a first portion of an exterior surface of the beam member so as to cover an entire length of the beam member along the first portion.

Abstract: A laminate includes two pieces of metallic material bonded together at a plurality of regularly spaced-apart bonded regions. The laminate is formable during processing into a variety of vehicle structural elements.

Abstract: A hood latch release system for a vehicle. The hood latch release system may have a cable and a linkage. Deflection of the cable may actuate the linkage to unlatch the hood latch.

Abstract: A cage assembly is provided to protect a battery pack in a vehicle. The cage assembly includes a top sub-assembly and a bottom sub-assembly that are secured together to protect the battery pack. U-shaped frames and base frames are connected together by tubular members.