Abstract: An anode/separator assembly for a capacitor is described. The capacitor includes a pellet of anode active material having opposed first and second major faces extending to a surrounding side wall and a separator enveloping the pellet. The separator is formed of a first sheet of separator material including a first central region contiguous with the first major face wall of the anode pellet and a first perimeter region folded in contact with the surrounding side wall of the anode pellet, and a second sheet of separator material including a second central region contiguous with the second major face wall of the anode pellet and a second perimeter region overlapping a portion of the first perimeter region of the first separator sheet. The first and second sheets of separator material are then sealed to each other at a seam formed at the overlap between them using the anode pellet surrounding sidewall as a backing surface for a heat sealing device.

Abstract: An anode/separator assembly for a capacitor comprising a pellet of anode active material having opposed first and second major faces extending to a surrounding side wall and a separator enveloping the pellet is described. The separator is comprised of a first sheet of separator material including a first central region contiguous with the first major face wall of the anode pellet and a first perimeter region folded in contact with the surrounding side wall of the anode pellet, and a second sheet of separator material including a second central region contiguous with the second major face wall of the anode pellet and a second perimeter region overlapping a portion of the first perimeter region of the first separator sheet. The first and second sheets of separator material are then sealed to each other at a seam formed at the overlap between them using the anode pellet surrounding sidewall as a backing surface for a heat sealing device.