Abstract: A method and device for suspending a wheel axle from a vehicle includes a unitary flexible member coupled between the vehicle and the wheel axle and to an electronic control unit. The flexible member is formed of a material that changes shape in the presence of electrical signals having a varying signal strength. The electronic control unit, upon receiving various suspension related inputs, transmits the electrical signals having the varying signal strength to the unitary flexible member to change the shape thereof in order to vary the stiffness of the flexible member and thus control the suspension of the vehicle.

Abstract: The invention comprises a vehicle strut assembly. A strut has a first seat mounted to the strut and a second seat mounted to a vehicle body. A spring is mounted between the first seat and the second seat and is disposed around the strut. The spring has a compressed state and an uncompressed state. In the compressed state, the spring has a middle portion that defines a spring centerline. In the uncompressed state, the spring has ends portions extending towards opposite sides of the spring centerline.

Abstract: A vehicle suspension is provided that includes a frame supporting a pair of laterally spaced apart suspension members pivotally supported on the frame and movable in a vertical direction. A pair of wheel ends is each supported respectively on one of the suspension members. A stabilizer bar is supported on the frame laterally between the suspension members. The stabilizer bar includes opposing ends each respectively proximate to one of the suspension members. A pair of resilient stabilizer bar links each respectively interconnect one of the ends and one of the suspension members and transmit torsional force to the stabilizer bar in response to movement of the suspension members in the vertical direction during roll conditions. The links have first and second deflection rates during the roll condition with the first rate being less than the second deflection rate.

Abstract: A variable rate bushing passively controls the stiffness of a stabilizer bar. During normal vehicle operation, the stabilizer bar is compliant. As twist increase, the resistance increases. In one embodiment, the variable rate bushing includes at least one void which compresses as the vehicle turns. As the stabilizer bar axially twists, the void compresses and the rate of the bushing increases, reducing axial twist and increasing stiffness of the stabilizer bar. In one embodiment, the voids are teardrop shaped, arc shaped, or bone shaped. Alternatively, the bushing includes an inner layer of softer material and an outer layer of harder material to control stabilizer bar stiffness. Also, the bushing may include a molded insert made of a hard material inserted into a softer material to control the stiffness of the stabilizer bar.

Abstract: An adaptive suspension system for a motor vehicle varies suspension parameters in response to steering input. The system includes a sensor to measure changes in the power assist steering mechanism that indicate a change in vehicle direction and a shock variable suspension member changed in response to a change in vehicle direction. The sensor measures pressure changes in the power assist steering system such that the suspension system is optimized to accommodate specific vehicle maneuvering. In another embodiment, the variable suspension member is in hydraulic communication with the hydraulic circuit of the power assist steering mechanism such that pressure changes caused by steering input triggers changes in the suspension system to accommodate vehicle maneuvering.

Abstract: A clutch device for use with a vehicle suspension system to vary the stiffness of a stabilizer bar. A plurality of dampers connected to the clutch body alternate with a plurality of dampers connected to the stabilizer bar. The dampers are coated with a friction material and surrounded by a fluid. When a load is applied on the walls of clutch body, the friction material comes into contact, dampening the rotation action of the stabilizer bar. A sensor senses the parameters of the ride and generates a signal based on these parameters. The signal activates a power source controller which applies the load to the walls.

Abstract: A steering system comprises a steering wheel and a feedback mechanism in communication with the steering wheel. A control unit communicates with a sensor and controls the feedback mechanism based on the signal from the sensor. The feedback mechanism may cause tactile feedback in the steering wheel. The feedback mechanism is most preferably incorporated by controlling a solenoid valve in a power steering circuit for the vehicle. By repeatedly actuating the solenoid valve, vibration can be caused in the steering wheel.

Abstract: A suspension assembly comprises a strut mounted on a vehicle body for supporting a wheel. A first seat is mounted on the vehicle body. A first spring is mounted between the first seat and a second seat and has a coil wherein the coil extends a long a first axis. A second spring applies a biasing force to the strut along a second axis transverse to the first axis. The second spring is operatively connected to the vehicle body and the strut.

Abstract: A suspension assembly is provided that includes a strut connected between a lower control arm and a portion of the vehicle frame or body. This strut includes a hydraulic cylinder and rod disposed therein. A first spring seat is arranged on the hydraulic cylinder, and a second spring seat is arranged on the rod spaced from the other spring seat. A spring is arranged between the spring seats to provide a desired suspension load characteristic. At least one of the spring seats extends circumferentially about its connection to either the rod or hydraulic cylinder less than 360°. Since the spring engages the spring seat less than 360°, a non-uniform force is produced that generates a moment in a direction opposite the moment created by the suspension geometry. In this manner, the friction force at the bearing surface is minimized or eliminated.

Abstract: A MacPherson strut assembly is provided that has a hydraulic cylinder with a fluid chamber. A piston is arranged in the chamber, and a rod extends from the piston. A lower spring seat is supported on the hydraulic cylinder, and an upper spring seat is supported on the rod. A coil spring is arranged between the spring seats to produce a desired spring loading. In one embodiment, a compliant isolator having a sloped profile is arranged on the lower spring seat to produce an uneven spring loading. In another embodiment, a spring seat isolator may include materials of a different stiffness to produce uneven spring loading. An isolator may also be used between coils of the spring so that the compression on one side of the spring is limited more that the opposite side to produce uneven loading.

Abstract: A pair of tension cables are positioned around cams attached to the lower control arms of a vehicle suspension. Each tension cable includes a tension damper responsive to tension in the tension cables. Each tension damper includes a cylinder containing a fluid and a piston including at least one orifice attached to a rod. The piston divides the cylinder into a first and second compartment. The rod in connected to the tension cable. When the tension cable pulls on one end of the rod, the piston is pulled towards the tension cable. The fluid creates resistance in the tension damper as the fluid moves through the orifice from one compartment to the other compartment, damping vehicle roll. Control of the tension dampers can be passive, semi-active, or active.

Abstract: The invention comprises a vehicle strut assembly. A strut has a first seat mounted to the strut and a second seat mounted to a vehicle body. A spring is mounted between the first seat and the second seat and is disposed around the strut. The spring has a compressed state and an uncompressed state. In the compressed state, the spring has a middle portion that defines a spring centerline. In the uncompressed state, the spring has ends portions extending towards opposite sides of the spring centerline.

Abstract: A housing attaches a stabilizer bar to the body of a vehicle and includes pin stops which actively control the stiffness of the stabilizer bar. A spring positioned about each of the pins provide a retaining spring force on the head of the pin, preventing the pins from moving into an aperture in the housing. When a sensor detects that lateral acceleration or yaw rate exceeds a threshold value, an actuator drives pins to overcome the spring force, pushing the pins into the aperture. When the pins are actuated, a protrusion on the stabilizer bar is trapped between the pins. When the vehicle turns and the stabilizer bar axially twists, the protrusion eventually contacts one the pins, preventing further rotation and stiffening the stabilizer bar.

Abstract: A vehicle suspension is provided that includes a frame supporting a pair of laterally spaced apart suspension members pivotally supported on the frame and movable in a vertical direction. A pair of wheel ends is each supported respectively on one of the suspension members. A stabilizer bar is supported on the frame laterally between the suspension members. The stabilizer bar includes opposing ends each respectively proximate to one of the suspension members. A pair of resilient stabilizer bar links each respectively interconnect one of the ends and one of the suspension members and transmit torsional force to the stabilizer bar in response to movement of the suspension members in the vertical direction during roll conditions. The links have first and second deflection rates during the roll condition with the first rate being less than the second deflection rate.

Abstract: An adaptive suspension system for a motor vehicle varies suspension parameters in response to steering input. The system includes a sensor to measure changes in the power assist steering mechanism that indicate a change in vehicle direction and a shock variable suspension member changed in response to a change in vehicle direction. The sensor measures pressure changes in the power assist steering system such that the suspension system is optimized to accommodate specific vehicle maneuvering. In another embodiment, the variable suspension member is in hydraulic communication with the hydraulic circuit of the power assist steering mechanism such that pressure changes caused by steering input triggers changes in the suspension system to accommodate vehicle maneuvering.

Abstract: A coil spring forming system includes a mandrel having at least a portion that is selectively expandable so that a central portion of a resulting coil spring has a larger dimension than reduced diameter end sections of the spring. In one example, a plurality of coil shaping surfaces are supported relative to a central portion of the mandrel using a plurality of linkages. The coil shaping surfaces are moved using an actuator (i.e., hydraulic or pneumatic) between expanded and contracted positions to selectively vary the largest outside dimension of the mandrel. In one example, the coil shaping surfaces are spaced apart from each other in the expanded position. In another example, the coil shaping surfaces are arranged such that the mandrel has a generally continuous outer periphery when the surfaces are in the expanded position.

Abstract: A coil spring forming system allows for forming reduced diameter ends at both ends of a coil spring in a single forming process. A rotating member supports one end of the coil spring and preferably includes a die portion that establishes a configuration of that end of the coil spring. A pitch controlling device guides the coil stock longitudinally along the axis of the spring as the rotating member rotates to establish the desired pitch of the coil spring. A moving mandrel member is guided along an axis of the coil spring so that the mandrel member and the pitch controlling member establish the desired diameter of the spring at the corresponding portion of the spring. The mandrel member preferably has a forming surface with a varying outside dimension so that, depending on the placement of the mandrel relative to the coil stock and the pitch controlling member, the diameter of the resulting coil spring can be varied along the length of the spring.

Abstract: An assembly for use as part of a vehicle suspension system includes an adjustable roll rate that is automatically adjusted responsive to maneuvers of the vehicle. A stiffener element is coupled with a stabilizer bar. The stiffener element increases the roll rate responsive to the vehicle wheels being turned. In one example, the stiffener element is a metallic plate that rotates into various positions responsive to the vehicle wheel being turned. The further the wheel turns, the further the plate rotates and the greater the increase in the roll rate.

Abstract: An assembly for use as part of a vehicle suspension system includes an adjustable roll rate that is automatically adjusted responsive to maneuvers of the vehicle. A stiffener element is coupled with a stabilizer bar. The stiffener element increases the roll rate responsive to the vehicle wheels being turned. In one example, the stiffener element is a metallic plate that rotates into various positions responsive to the vehicle wheel being turned. The further the wheel turns, the further the plate rotates and the greater the increase in the roll rate.

Abstract: A housing attaches a stabilizer bar to the body of a vehicle and includes pin stops which actively control the stiffness of the stabilizer bar. A spring positioned about each of the pins provide a retaining spring force on the head of the pin, preventing the pins from moving into an aperture in the housing. When a sensor detects that lateral acceleration or yaw rate exceeds a threshold value, an actuator drives pins to overcome the spring force, pushing the pins into the aperture. When the pins are actuated, a protrusion on the stabilizer bar is trapped between the pins. When the vehicle turns and the stabilizer bar axially twists, the protrusion eventually contacts one the pins, preventing further rotation and stiffening the stabilizer bar.