Abstract: A seat restraint buckle and tension sensing assembly for a seat restraint system in a vehicle includes a buckle assembly having a housing for receiving a portion of a latch plate of the seat restraint system. The buckle assembly senses latching of the latch plate. The seat restraint buckle and tension sensing assembly also includes a tension sensing assembly disposed in the housing and cooperating with belt webbing of the seat restraint system for sensing a tension level in the seat restraint system.

Abstract: An improved method of selectively suppressing deployment of a vehicular inflatable restraint utilizes both static and dynamic variation in the measured capacitance of a vehicle occupant in a complementary manner that reduces overall system variability. The decision to allow or suppress deployment of the restraint is determined based on a comparison of the static capacitance reading with at least one threshold, and the dynamic variation of the measured capacitance and other parameters such as seat belt tension, seat humidity and seat temperature are used to adjust the threshold in a direction to minimize the overall variability of the system. In a preferred embodiment, the variation of the measured capacitance with respect to the variation in vertical acceleration of the vehicle is used to estimate the free capacitance of the occupant, and such free capacitance is used to adjust the threshold.

Abstract: A tension sensing assembly for a seat restraint system in a vehicle includes a housing for operative connection to vehicle structure and at least one spring disposed in the housing. The tension sensing assembly also includes at least one magnet disposed in the housing and a Hall effect sensor disposed in the housing and cooperable with the at least one magnet. The tension sensing assembly further includes a movable mechanism at least partially disposed in the housing and cooperable with belt webbing of the seat restraint system and the at least one spring to move the at least one magnet relative to the Hall effect sensor to change an output of the Hall effect sensor to indicate a first tension level and a second tension level in the seat restraint system when the at least one spring is deflected.

Abstract: An improved weight-based occupant characterization method reliably distinguishes between a minimum weight adult and a child seated on a booster seat. An early characterization of the seat occupant is made in an interval following a transition event such as a door opening or ignition state change that activates the occupant detection system. During this interval, an initial characterization routine monitors the seat belt tension and the raw seat pressure to identify signal values characteristic of a minimum weight adult or a child seated on a booster seat. If the indicated occupant weight during subsequent operation of the vehicle is inconsistent with the initial characterization, the initial characterization is discarded, and the seat occupancy is characterized based on the indicated occupant weight.

Abstract: An improved method of selectively suppressing deployment of a vehicular inflatable restraint utilizes both static and dynamic variation in the measured capacitance of a vehicle occupant in a complementary manner that reduces overall system variability. The decision to allow or suppress deployment of the restraint is determined based on a comparison of the static capacitance reading with at least one threshold, and the dynamic variation of the measured capacitance and other parameters such as seat belt tension, seat humidity and seat temperature are used to adjust the threshold in a direction to minimize the overall variability of the system. In a preferred embodiment, the variation of the measured capacitance with respect to the variation in vertical acceleration of the vehicle is used to estimate the free capacitance of the occupant, and such free capacitance is used to adjust the threshold.

Abstract: An improved method of selectively suppressing deployment of a vehicular inflatable restraint utilizes dynamic variation in the apparent weight of a vehicle occupant to infer a free mass of the seat occupant. The free mass of the occupant is inferred by filtering out portions of a weight-responsive signal due to occupant position adjustment and inferring the occupant free mass based on the variation of the apparent weight with respect to the variation in vertical acceleration of the vehicle. The decision to allow or suppress deployment of the restraint is determined based on a comparison of the static weight reading with at least one threshold, and the occupant free mass is used to adjust the threshold in a direction to minimize the overall variability of the system. Measures of the seat belt tension and the seat temperature are also be used to adjust the threshold in a direction to minimize system variability.

Abstract: A seat restraint tension sensing assembly for a seat restraint system in a vehicle includes a latch plate for connection to belt webbing of the seat restraint system. The seat restraint tension sensing assembly also includes a buckle assembly for receiving the latch plate. The seat restraint tension sensing assembly includes at least one magnet mounted to the latch plate and at least one Hall effect sensor associated with either one of the latch plate and the buckle assembly and cooperable with the at least one magnet. The seat restraint tension sensing assembly further includes a movable actuator mounted to the latch plate and cooperable with the belt webbing to move the at least one magnet relative to the at least one Hall effect sensor to change an output of the at least one Hall effect sensor to indicate a tension level in the seat restraint system.

Abstract: An improved vehicle seat occupant weight estimation method detects weight applied to both the seat cushion and the floor forward of the seat, and increases the measured seat weight of the occupant to account for occupant weight off-loaded to the floor. Fluid-filled bladders or other sensors are arranged to detect occupant seat weight and the weight applied to the vehicle floor forward of the seat. Upon opening of a vehicle door or an off-to-on transition of the vehicle ignition switch, the seat and floor weight sensors are monitored to detect the presence of an occupant. When the seat becomes occupied, or whenever there is a large change in the measured seat weight, the seat and floor weight are recorded, the occupant weight is estimated according to the recorded seat weight, and the inflatable restraints are allowed or suppressed based on the estimated occupant weight.

Abstract: A pass through seat restraint tension sensing assembly for a seat restraint system in a vehicle includes a housing for allowing belt webbing of the seat restraint system to pass therethrough. The pass through seat restraint tension sensing assembly also includes at least one spring disposed in the housing and at least one magnet disposed in the housing. The pass through seat restraint tension sensing assembly includes a Hall effect sensor disposed in the housing and cooperable with the at least one magnet. The pass through seat restraint tension sensing assembly further includes a movable actuator disposed in the housing and cooperable with the belt webbing and the at least one spring to move the at least one magnet relative to the Hall effect sensor to indicate a tension level in the seat restraint system.

Abstract: An improved vehicle crash sensing apparatus quickly and reliably characterizes frontal impacts with only minimal data processing requirements. Two or more longitudinally separated piezoelectric strips strategically located in a frontal portion of the vehicle produce impact signals that are analyzed to characterize the type of impact and the structural crush rate. In a simple implementation involving only two piezoelectric strips, a first strip extends laterally along a forward portion of the front bumper, and a second strip extends laterally along a forward portion of the hood panel, above and rearward of the first strip. In cases where an impact signal is developed by only one of the two strips, a high (under-ride) or low (over-ride) impact is indicated. If impact signals are developed by both strips, the intervening time is measured as an indication of the structural crush rate.

Abstract: A seat belt tension sensing assembly fixedly secured to a vehicle. The seat belt tension sensing assembly has a housing and a slider slidably received within the housing, the slider being capable of movement between a first position and a second position within the housing, the second position corresponding to a tension in the seat belt consummate with a child safety seat being secured by the seat belt, the slider having a first opening for a portion of the seat belt to pass therethrough. A first magnet and a second magnet are secured in a second opening in the slider, the first and second magnet being in a facing spaced relationship. A Hall effect device is fixedly secured to the housing and protrudes into the second opening of the slider. The Hall effect device is closer to the first magnet when the slider is in the first position and the Hall effect device is closer to the second magnet when the slider is in the second position.

Abstract: An improved weight-based occupant characterization method reliably distinguishes between a child or small adult and a tightly cinched child seat based on a variance in the sensed occupant weight and a variance in the vehicle acceleration. The weight variance and acceleration variance are used to determine a relative or normalized variance that compensates for the effects of operating the vehicle on a rough road surface. The occupant is characterized as a child seat if the normalized variance is below a first threshold for a predetermined interval, and as a child or small adult if the normalized variation exceeds a second threshold for a predetermined interval.

Abstract: An improved weight-based occupant characterization method reliably distinguishes between a child or small adult and a tightly cinched child seat based on a variance in the sensed occupant weight and a variance in the vehicle acceleration. The weight variance and acceleration variance are used to determine a relative or normalized variance that compensates for the effects of operating the vehicle on a rough road surface. The occupant is characterized as a child seat if the normalized variance is below a first threshold for a predetermined interval, and as a child or small adult if the normalized variation exceeds a second threshold for a predetermined interval.

Abstract: An improved vehicle crash sensing apparatus quickly and reliably characterizes frontal impacts with only minimal data processing requirements. Two or more longitudinally separated piezoelectric strips strategically located in a frontal portion of the vehicle produce impact signals that are analyzed to characterize the type of impact and the structural crush rate. In a simple implementation involving only two piezoelectric strips, a first strip extends laterally along a forward portion of the front bumper, and a second strip extends laterally along a forward portion of the hood panel, above and rearward of the first strip. In cases where an impact signal is developed by only one of the two strips, a high (under-ride) or low (over-ride) impact is indicated. If impact signals are developed by both strips, the intervening time is measured as an indication of the structural crush rate.

Abstract: An improved method of producing a fluid filled elastomeric bladder for occupant weight sensing involves annealing the bladder material prior to its installation in a vehicle seat so as to quickly relieve initial stress due to stretching of the bladder material which occurs during fluid injection. In a preferred implementation, the initial stress is relieved by immersing the fluid-filled bladders in heated water for a time period on the order of 60 seconds or more. Alternatively, the bladder material may be heated with steam or radiant heat, by injecting heated fluid into the bladder, or by injecting heated air into an empty bladder before fluid injection. In each case the initial stress is quickly relieved, substantially eliminating a potential source of error in the sensed weight.

Abstract: A parallel guide mechanism includes a peripheral housing and a central mass, for accepting a mechanical input from a user, located within the peripheral housing. The central mass moves responsive to the mechanical input. A first beam and a second beam horizontally separated by a gap and substantially located in a first plane extend from a first vertical surface of the central mass and connect the central mass to a first inner vertical surface of the peripheral housing. A third beam located in a second plane is vertically spaced apart from the first and second beams and is horizontally positioned in the first gap between the first and second beams and extends from the first vertical surface of the central mass and connects the central mass to the first inner vertical surface of the peripheral housing.

Abstract: A seat belt tension sensing assembly fixedly secured to a vehicle. The seat belt tension sensing assembly has a housing and a slider slidably received within the housing, the slider being capable of movement between a first position and a second position within the housing, the second position corresponding to a tension in the seat belt consummate with a child safety seat being secured by the seat belt, the slider having a first opening for a portion of the seat belt to pass therethrough. A first magnet and a second magnet are secured in a second opening in the slider, the first and second magnet being in a facing spaced relationship. A Hall effect device is fixedly secured to the housing and protrudes into the second opening of the slider. The Hall effect device is closer to the first magnet when the slider is in the first position and the Hall effect device is closer to the second magnet when the slider is in the second position.

Abstract: A snap-action fastener suitable for joining two or more members using automated or manual assembly techniques. The fastener includes a pair of legs spaced apart and having complementary ends, with each of the legs being formed so as to be resilient in bending. Flexibly attached to the complementary ends of the legs are first and second arms, respectively. The arms are attached to the legs so as to form first and second hinges, respectively. The arms can be attached to the complementary ends at a midpoint or an end of each arm. Furthermore, the arms are flexibly attached to each other so as to form a third hinge intermediate the first and second hinges. To generate the desired snap-action, the combined lengths of the arms between the complementary ends of the legs is greater than the distance between the complementary ends, such that the snap-action occurs during operation of the fastener between a release position and a fastening position.

Abstract: An adaptive instrument display brightness control system that automatically controls the instrument display brightness of a vehicle based on a vehicle operator's changes to the display brightness and particular ambient light conditions. An ambient light intensity sensor sends an ambient light intensity signal to a microprocessor which then selects a brightness look-up value from a look-up table based on the light intensity to illuminate the instrument display. If the vehicle operator adjusts the instrument display brightness, and the change to the brightness is within a learning range of the system, the microprocessor will set an adaptive timer to validate the change. After the timer has expired, the microprocessor will adjust the look-up value to a predetermined percent of the difference between the original look-up value and a new look-up value coinciding with the new illumination setting.

Abstract: An infrared sensor for determining the temperature of a car interior includes a thermistor and a thermopile in a can and a protective window which exposes the thermopile to the thermal energy of the car interior. The combined outputs of these thermally sensitive elements represents the interior radiant temperature. The effectiveness of the thermopile changes if the window gets dirty to change its output. A resistive heater on the can is used to heat the sensor during calibration. A microprocessor receiving the outputs of the sensor has an algorithm for adjusting a gain which compensates for sensor changes. When the interior temperature is stable, the sensor is heated and thermistor values before and after heating the sensor are used as a basis for adjustment of the gain.