Patents by Inventor Moritoshi MIZUTANI

Moritoshi MIZUTANI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240410027
    Abstract: A method for producing direct reduction iron includes reducing an iron oxide raw material by a reducing gas containing hydrogen gas to generate direct reduction iron; removing water from an exhaust gas in the reducing and thus hydrogen gas is separated from the exhaust gas; carbonizing and cooling the direct reduction iron using a cooling gas containing carbon as an element, and separating hydrogen gas and methane gas from an exhaust gas in the carbonizing and cooling, wherein the cooling gas is methane gas, wherein the reducing gas further contains the hydrogen gas separated in the removing and the hydrogen gas separated in the separating, and wherein the cooling gas further contains the methane gas separated in the separating.
    Type: Application
    Filed: October 14, 2022
    Publication date: December 12, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventor: Moritoshi MIZUTANI
  • Publication number: 20240384364
    Abstract: An ironmaking method includes ore beneficiating a high combined water content iron ore including a loss of ignition of 3 to 12 mass % into a goethite-rich part including at least a loss of ignition of 4 mass % or more and an iron content of 55 mass % or more; agglomerating the goethite-rich part into first fired pellets in a pellet induration furnace; and the first fired pellets into a shaft furnace while the first fired pellets have a surface temperature of 600° C. or higher, and directly reducing the first fired pellets using a reducing gas containing 60 volume % or more of hydrogen.
    Type: Application
    Filed: September 29, 2022
    Publication date: November 21, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventor: Moritoshi MIZUTANI
  • Publication number: 20240318279
    Abstract: An agglomerated ore that is a molded product obtained by mixing a plurality of types of particles, wherein the plurality of types of particles includes at least iron carbide particles and iron oxide particles, wherein at least some of the iron oxide particles are exposed on a surface layer of the agglomerated ore, wherein the porosity of the agglomerated ore is 20% or more and 40% or less, wherein the ratio of the total mass of metallic iron and iron in iron carbide to the mass of total iron contained in the agglomerated ore is 40 mass % or more and 80 mass % or less, and wherein the concentration of carbon including carbon in the iron carbide particles is 1.0 mass % or more and 4.5 mass % or less.
    Type: Application
    Filed: September 22, 2022
    Publication date: September 26, 2024
    Applicant: NIPPON STEEL CORPORATION
    Inventor: Moritoshi MIZUTANI
  • Publication number: 20230167517
    Abstract: A method for producing reduced iron that produces reduced iron by reducing iron oxide charged in a shaft furnace, in which a heated gas mixture which contains a reducing gas and a nitrogen gas, the reducing gas containing 90 volume % or more of a hydrogen gas, is blown into the shaft furnace from a tuyere equipped at a lower portion of a reduction zone of the shaft furnace, at least part of the reducing gas is blown into a cooling zone of the reduced iron provided at a lower portion of the shaft furnace at normal temperature, and the reducing gas that has flowed up in the cooling zone is used for reduction of the iron oxide.
    Type: Application
    Filed: May 14, 2021
    Publication date: June 1, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takanobu INADA, Moritoshi MIZUTANI, Yutaka UJISAWA, Naoto YASUDA, Hitoshi FUNAGANE
  • Publication number: 20230167516
    Abstract: A method for producing reduced iron that produces reduced iron by reducing iron oxide charged in a shaft furnace, in which a gas mixture which contains a reducing gas and a nitrogen gas, and has a predetermined temperature, is blown into the shaft furnace. The reducing gas contains 90 volume% or more of a hydrogen gas.
    Type: Application
    Filed: May 13, 2021
    Publication date: June 1, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takanobu INADA, Moritoshi MIZUTANI, Yutaka UJISAWA
  • Patent number: 11198914
    Abstract: A raw material for direct reduction which is reduced in a shaft furnace includes a raw material, and a coating layer which coats the raw material and has a porosity of 20 volume % or more.
    Type: Grant
    Filed: March 30, 2020
    Date of Patent: December 14, 2021
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Moritoshi Mizutani, Tsunehisa Nishimura
  • Publication number: 20200224285
    Abstract: A raw material for direct reduction which is reduced in a shaft furnace includes a raw material, and a coating layer which coats the raw material and has a porosity of 20 volume % or more.
    Type: Application
    Filed: March 30, 2020
    Publication date: July 16, 2020
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Moritoshi MIZUTANI, Tsunehisa NISHIMURA
  • Publication number: 20160153061
    Abstract: A raw material for direct reduction which is reduced in a shaft furnace includes a raw material, and a coating layer which coats the raw material and has a porosity of 20 volume % or more.
    Type: Application
    Filed: July 25, 2014
    Publication date: June 2, 2016
    Inventors: Moritoshi MIZUTANI, Tsunehisa NISHIMURA