Patents by Inventor Motoaki Itadani

Motoaki Itadani has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7942984
    Abstract: A steel pipe blank having a composition containing 0.5% or less C and 85% or more Fe in terms of mass percent is heated, and stretch-reducing is then performed so that the diameter decrease ratio is 15% or more and the rolling finishing temperature is (the Ar3 transformation point?10)° C. or lower. Consequently, a structure in which the ratio of X-ray diffraction intensity obtained from the plane in which the <100> direction of crystal grains is preferentially oriented parallel to the circumference direction and the <011> direction of crystal grains is preferentially oriented parallel to the rolling direction of the steel pipe to that obtained for a three-dimensionally randomly oriented sample is 3.0 or more is formed, and the r-value is increased, thereby improving the magnetic properties of the steel pipe.
    Type: Grant
    Filed: September 1, 2005
    Date of Patent: May 17, 2011
    Assignee: JFE Steel Corporation
    Inventors: Yasuhide Ishiguro, Yoshikazu Kawabata, Kei Sakata, Masayuki Sakaguchi, Masayoshi Ishida, Motoaki Itadani, Yasue Koyama
  • Patent number: 7591914
    Abstract: A steel pipe is produced by a method including performing diameter-reducing rolling on a steel pipe in a temperature range of from 600° C. to Ac3 with a reduction in diameter of not less than 30%, preferably after heating the steel pipe to temperatures of not lower than Ac1, the steel pipe being produced by seam-welding strip steel, or a method further including the step of performing heat treatment of holding the rolled steel pipe in a temperature range of from 600° C. to 900° C. for a time of 1 second or longer during cooling subsequent to the diameter-reducing rolling or by reheating the rolled steel pipe after the cooling.
    Type: Grant
    Filed: June 14, 2001
    Date of Patent: September 22, 2009
    Assignee: JFE Steel Corporation
    Inventors: Takaaki Toyooka, Yoshikazu Kawabata, Akira Yorifuji, Masanori Nishimori, Motoaki Itadani, Takatoshi Okabe, Masatoshi Aratani
  • Publication number: 20080011389
    Abstract: A steel pipe with good magnetic properties and a method of producing the same are proposed. Specific solutions are as follows. A steel pipe blank having a composition containing 0.5% or less C and 85% or more Fe in terms of mass percent is heated, and stretch-reducing is then performed so that the diameter decrease ratio is 15% or more and the rolling finishing temperature is (the Ar3 transformation point ?10)° C. or lower. Consequently, a structure in which the ratio of X-ray diffraction intensity obtained from the plane in which the <100> direction of crystal grains is preferentially oriented parallel to the circumference direction and the <011> direction of crystal grains is preferentially oriented parallel to the rolling direction of the steel pipe to that obtained for a three-dimensionally randomly oriented sample is 3.0 or more is formed, and the r-value is increased, thereby improving the magnetic properties of the steel pipe.
    Type: Application
    Filed: September 1, 2005
    Publication date: January 17, 2008
    Inventors: Yasuhide Ishiguro, Yoshikazu Kawabata, Kei Sakata, Masayuki Sakaguchi, Motoaki Itadani, Yasue Koyama, Masayoshi Ishida
  • Patent number: 7018488
    Abstract: A steel tube having a composition which contains: 0.05 to 0.30% of C; 1.8 to 4.0% of Mn; Si; and Al is subjected to a diameter-reducing rolling process in which the total diameter-reduction rate is no less than 20% and the temperature at which the diameter-reducing rolling process is finished is no higher than 800° C., whereby a structure constituted of martensite and/or bainite or further of ferrite is obtained as a transformation product from the deformed ?. As a result, a steel tube having tensile strength of 1000 MPa or more and excellent three-point-bending property can be obtained. The composition of the steel tube of the present invention may further include at least one type of element selected from the group consisting of Cu, Ni, Cr and Mo, or at least one type of element selected from the group consisting of Nb, V, Ti and B, or at least of one type selected from the group consisting of REM and Ca.
    Type: Grant
    Filed: June 14, 2001
    Date of Patent: March 28, 2006
    Assignee: JFE Steel Corporation
    Inventors: Takaaki Toyooka, Masanori Nishimori, Yoshikazu Kawabata, Akira Yorifuji, Motoaki Itadani, Takatoshi Okabe, Masatoshi Aratani
  • Patent number: 6949728
    Abstract: An impeder, for manufacturing a welded pipe, including an insulating case 4 containing laminations 10 having coated steel sheets 8 formed by providing an insulating coating on untreated steel sheets having a thickness of 0.3 mm or less and an insulating case 8 containing the laminations, wherein the steel sheets contain 1.5-20% of Cr, 2.5-10% of Si, and 100 ppm or less of C and N in total, or further contain one or more of Al, Mn, and P, where the content of Al is 5% or less and the content of each of Mn and P is 1% or less, the remainder being Fe and unavoidable impurities; and preferably have a resistivity of 60 ??·cm or more.
    Type: Grant
    Filed: August 2, 2001
    Date of Patent: September 27, 2005
    Assignee: JFE Steel Corporation
    Inventors: Takaaki Toyooka, Takatoshi Okabe, Motoaki Itadani, Masatoshi Aratani, Osamu Kondo
  • Publication number: 20040155031
    Abstract: An impeder, for manufacturing a welded pipe, including an insulating case 4 containing laminations 10 having coated steel sheets 8 formed by providing an insulating coating on untreated steel sheets having a thickness of 0.3 mm or less and an insulating case 8 containing the laminations, wherein the steel sheets contain 1.5-20% of Cr, 2.5-10% of Si, and 100 ppm or less of C and N in total, or further contain one or more of Al, Mn, and P, where the content of Al is 5% or less and the content of each of Mn and P is 1% or less, the remainder being Fe and unavoidable impurities; and preferably have a resistivity of 60 &mgr;&OHgr;·cm or more.
    Type: Application
    Filed: November 6, 2003
    Publication date: August 12, 2004
    Inventors: Takaaki Toyooka, Takatoshi Okabe, Motoaki Itadani, Masatoshi Aratani, Osamu Kondo
  • Patent number: 6755919
    Abstract: A stainless steel tube having excellent formability for secondary operation comprises: a chemical composition including not more than 0.20 mass % of C; not more than 1.5 mass % of Si; not more than 2.0 mass % of Mn; 10-18 mass % of Cr; not more than 0.03 mass % of N; or further at least one type of element selected from the group of: not more than 0.6 mass % of Cu; not more than 0.6 mass % of Ni; not more than 2.5 mass % of Mo; not more than 1.0 mass % of Nb; not more than 1.0 mass % of Ti; and not more than 1.0 mass % of V; Fe as the remainder and the inevitable impurities; and a structure constituted of ferrite or ferrite and martensite, wherein the TE value defined by the following formula exceeds 25,000 Mpa·%, TE=TS×(El+21.9) TS represents the tensile strength in the tube axial direction, and El represents the elongation in such direction.
    Type: Grant
    Filed: March 26, 2002
    Date of Patent: June 29, 2004
    Assignee: JFE Steel Corporation
    Inventors: Takaaki Toyooka, Akira Yorifuji, Makoto Kitazawa, Yoshikazu Kawabata, Motoaki Itadani, Masatoshi Aratani, Takatoshi Okabe
  • Publication number: 20040099355
    Abstract: The invention provides a high-carbon steel pipe having superior cold workability and induction hardenability, and a method of producing the steel pipe. The method comprises the steps of heating or soaking a base steel pipe having a composition containing C: 0.3 to 0.8%, Si: not more than 2%, and Mn: not more than 3%, and then carrying out reducing rolling on the base steel pipe at least in the temperature range of (Ac1 transformation point—50° C.) to Ac1 transformation point with an accumulated reduction in diameter of not less than 30%. A structure in which the grain size of cementite is not greater than 1.0 &mgr;m is obtained, thus resulting in improved cold workability and induction hardenability.
    Type: Application
    Filed: November 19, 2003
    Publication date: May 27, 2004
    Applicant: JFE Steel Corporation, a corporation of Japan
    Inventors: Takaaki Toyooka, Yoshikazu Kawabata, Akira Yorifuji, Masanori Nishimori, Motoaki Itadani, Takatoshi Okabe, Masatoshi Aratani, Yasue Koyama
  • Patent number: 6736910
    Abstract: The invention provides a high-carbon steel pipe having superior cold workability and induction hardenability, and a method of producing the steel pipe. The method comprises the steps of heating or soaking a base steel pipe having a composition containing C: 0.3 to 0.8%, Si: not more than 2%, and Mn: not more than 3%, and then carrying out reducing rolling on the base steel pipe at least in the temperature range of (Ac1, transformation point −50° C.) to Ac1, transformation point with an accumulated reduction in diameter of not less than 30%. A structure in which the grain size of cementite is not greater than 1.0 &mgr;m is obtained, thus resulting in improved cold workability and induction hardenability.
    Type: Grant
    Filed: January 29, 2002
    Date of Patent: May 18, 2004
    Assignee: JFE Steel Corporation
    Inventors: Takaaki Toyooka, Yoshikazu Kawabata, Akira Yorifuji, Masanori Nishimori, Motoaki Itadani, Takatoshi Okabe, Masatoshi Aratani, Yasue Koyama
  • Publication number: 20030221753
    Abstract: A steel pipe containing fine ferrite crystal grains, which has excellent toughness and ductility and good ductility-strength balance as well as superior collision impact resistance, and a method for producing the same are provided. A steel pipe containing super-fine crystal grains can be produced by heating a base steel pipe having ferrite grains with an average crystal diameter of di (&mgr;m), in which C, Si, Mn and Al are limited within proper ranges, and if necessary, Cu, Ni, Cr and Mo, or Nb, Ti, V, B, etc. are further added, at not higher than the Ac3 transformation point, and applying reducing at an average rolling temperature of &thgr;m (° C.) and a total reduction ratio Tred (%) within s temperature range of from 400 to Ac3 transformation point, with di, &thgr;m and Tred being in a relation satisfying a prescribed equation.
    Type: Application
    Filed: April 23, 2003
    Publication date: December 4, 2003
    Applicant: KAWASAKI STEEL CORPORATION
    Inventors: Takaaki Toyooka, Akira Yorifuji, Masanori Nishimori, Motoaki Itadani, Yuji Hashimoto, Takatoshi Okabe, Taro Kanayama, Masahiko Morita, Saiji Matsuoka, Nobuki Tanaka, Osamu Furukimi, Takaaki Hira
  • Publication number: 20030145913
    Abstract: The invention provides a steel pipe being superior in workability, particularly in bending workability, in which an r-value in the axial direction of the pipe in a portion where melting or transformation of a steel material has occurred during seam welding is as high as comparable to that in a portion where melting or transformation of the steel material has not occurred, and a method of producing the steel pipe. In the high-workability steel pipe, an r-value in the longitudinal direction is not less than 1.2, more preferably not less than 1.6, over an entire area in the circumferential direction, including a seamed portion. The steel pipe is produced by a method comprising the step of performing diameter-reducing rolling on a steel pipe in a temperature range of from 600° C.
    Type: Application
    Filed: October 30, 2002
    Publication date: August 7, 2003
    Inventors: Takaaki Toyooka, Yoshikazu Kawabata, Akira Yorifuji, Masanori Nishimori, Motoaki Itadani, Takatoshi Okabe, Masatoshi Aratani
  • Publication number: 20030057695
    Abstract: A stainless steel tube for a automobile structure member having excellent formability for secondary operation comprises: a chemical composition including not more than 0.20 mass % of C; not more than 1.5 mass % of Si; not more than 2.0 mass % of Mn; 10-18 mass % of Cr; not more than 0.03 mass % of N; or further at least one type of element selected from the group of: not more than 0.6 mass % of Cu; not more than 0.6 mass % of Ni; not more than 2.5 mass % of Mo; not more than 1.0 mass % of Nb; not more than 1.0 mass % of Ti; and not more than 1.0 mass % of V; Fe as the remainder and the inevitable impurities; and a structure which is constituted of ferrite or ferrite and martensite, wherein the TE value defined by the following formula (1) exceeds 25,000 MPa·%.
    Type: Application
    Filed: March 26, 2002
    Publication date: March 27, 2003
    Inventors: Takaaki Toyooka, Akira Yorifuji, Makoto Kitazawa, Yoshikazu Kawabata, Motoaki Itadani, Masatoshi Aratani, Takatoshi Okabe
  • Publication number: 20030051782
    Abstract: A steel tube having a composition which contains: 0.05 to 0.30% of C; 1.8 to 4.0% of Mn; Si; and Al is subjected to a diameter-reducing rolling process in which the total diameter-reduction rate is no less than 20% and the temperature at which the diameter-reducing rolling process is finished is no higher than 800 ° C., whereby a structure constituted of martensite and/or bainite or further of ferrite is obtained as a transformation product from the deformed &ggr;. As a result, a steel tube having tensile strength of 1000 MPa or more and excellent three-point-bending property can be obtained. The composition of the steel tube of the present invention may further include at least one type of element selected from the group consisting of Cu, Ni, Cr and Mo, or at least one type of element selected from the group consisting of Nb, V, Ti and B, or at least of one type selected from the group consisting of REM and Ca.
    Type: Application
    Filed: August 26, 2002
    Publication date: March 20, 2003
    Inventors: Takaaki Toyooka, Masanori Nishimori, Yoshikazu Kawabata, Akira Yorifuji, Motoaki Itadani, Takatoshi Okabe, Masatoshi Aratani
  • Patent number: 6505491
    Abstract: This invention provides a rolling mill and a rolling-mill train which are compact. Reducers to be coupled with them can be made compact. The inner surfaces of pipes to be rolled with the rolling mill and the rolling-mill train can be prevented from becoming squarish. The rolling mill comprises a plurality of rolls disposed symmetrically around the pathline of the rolling mill, an annular driving bevel gear of a large diameter for driving and rotating the rolls, an input-shaft mechanism for rotating the driving bevel gear, a plurality of transmission mechanisms disposed at regular intervals along the driving bevel gear, and a housing for holding them. The input-shaft mechanism (i) has an input shaft inserted in the housing from its outside and an input bevel gear of a small diameter mounted on the input shaft and engaging with the driving bevel gear and (ii) is disposed between two adjacent transmission mechanisms.
    Type: Grant
    Filed: February 14, 2001
    Date of Patent: January 14, 2003
    Assignees: Sumitomo Heavy Industries, Ltd., Kawasaki Steel Corporation
    Inventors: Shigeharu Ochi, Hiroshi Fujiwara, Sho Inui, Takaaki Toyooka, Motoaki Itadani, Akira Yorifuji, Toshio Onishi, Koji Sugano, Yasuo Nishida, Nobuki Tanaka
  • Publication number: 20020153070
    Abstract: The invention provides a high-carbon steel pipe having superior cold workability and induction hardenability, and a method of producing the steel pipe. The method comprises the steps of heating or soaking a base steel pipe having a composition containing C: 0.3 to 0.8%, Si: not more than 2%, and Mn: not more than 3%, and then carrying out reducing rolling on the base steel pipe at least in the temperature range of (Ac1, transformation point −50° C.) to Ac1, transformation point with an accumulated reduction in diameter of not less than 30%. A structure in which the grain size of cementite is not greater than 1.0 &mgr;m is obtained, thus resulting in improved cold workability and induction hardenability.
    Type: Application
    Filed: January 29, 2002
    Publication date: October 24, 2002
    Inventors: Takaaki Toyooka, Yoshikazu Kawabata, Akira Yorifuji, Masanori Nishimori, Motoaki Itadani, Takatoshi Okabe, Masatoshi Aratani, Yasue Koyama
  • Patent number: 6375059
    Abstract: A method and apparatus for smoothing a thick walled portion of a steel pipe produced by pressure-welding two opposite longitudinal edges of an open pipe with a squeeze roll after being subjected to induction heating. Outer and inner reduction rollers pressure sandwiches the thick walled portion from the outer and inner surfaces of the pipe, a support supports the inner reduction roller to be rotatable and containing a water passage for cooling water, a connecting rod connects the support device to a coupler and contains a further water passage for feeding cooling water to the water passage, and an anchor holds the connecting rod. In the method of producing steel pipes two opposite longitudinal edges of the open pipe are preformed before being subjected to the induction heating and thereafter a thick walled portion is smoothed by the above-described.
    Type: Grant
    Filed: January 16, 2001
    Date of Patent: April 23, 2002
    Assignee: Kawasaki Steel Corporation
    Inventors: Toshio Ohnishi, Masahiro Kagawa, Yoshnori Sugie, Koji Sugano, Nobuki Tanaka, Kingo Sawada, Masao Shoji, Takaaki Toyooka, Yuji Hashimoto, Motoaki Itadani, Akira Yorifuji, Masanori Nishimori
  • Patent number: 6331216
    Abstract: The steel pipe has a structure composed mainly of ferrite or ferrite plus pearlite or ferrite plus cementite. The steel pipe is characterized by grain size not greater than 3 &mgr;m, preferably not greater than 1 &mgr;m, elongation greater than 20%, tensile strength (TS:MPa) and elongation (E1:%) whose product is greater than 10000, and percent ductile fracture greater than 95%, preferably 100%, measured by Charpy impact test on an actual pipe at −100° C. The structure is characterized by C: 0.005-0.03%, Si: 0.01-3.0%, Mn: 0.01-2.0%, and Al: 0.001-0.10% on a weight basis, and is composed of ferrite or ferrite and a secondary phase, with ferrite grains being not greater than 3 &mgr;m and the secondary phase having an areal ratio not more than 30%. A steel pipe stock having the above-mentioned composition is heated at a temperature of (Ac1+50° C.) to 400° C. and subsequently reduced at a rolling temperature of (Ac1+50° C.) to 400° C.
    Type: Grant
    Filed: December 30, 1998
    Date of Patent: December 18, 2001
    Assignee: Kawasaki Steel Corporation
    Inventors: Takaaki Toyooka, Akira Yorifuji, Masanori Nishimori, Motoaki Itadani, Yuji Hashimoto, Takatoshi Okabe, Nobuki Tanaka, Taro Kanayama, Osamu Furukimi, Masahiko Morita, Takaaki Hira, Saiji Matsuoka
  • Publication number: 20010027673
    Abstract: This invention provides a rolling mill and a rolling-mill train which are compact. Reducers to be coupled with them can be made compact. The inner surfaces of pipes to be rolled with the rolling mill and the rolling-mill train can be prevented from becoming squarish. The rolling mill comprises a plurality of rolls disposed symmetrically around the pathline of the rolling mill, an annular driving bevel gear of a large diameter for driving and rotating the rolls, an input-shaft mechanism for rotating the driving bevel gear, a plurality of transmission mechanisms disposed at regular intervals along the driving bevel gear, and a housing for holding them. The input-shaft mechanism (i) has an input shaft inserted in the housing from its outside and an input bevel gear of a small diameter mounted on the input shaft and engaging with the driving bevel gear and (ii) is disposed between two adjacent transmission mechanisms.
    Type: Application
    Filed: February 14, 2001
    Publication date: October 11, 2001
    Inventors: Shigeharu Ochi, Hiroshi Fujiwara, Sho Inui, Takaaki Toyooka, Motoaki Itadani, Akira Yorifuji, Toshio Onishi, Koji Sugano, Yasuo Nishida, Nobuki Tanaka
  • Publication number: 20010027831
    Abstract: A steel pipe containing fine ferrite crystal grains, which has excellent toughness and ductility and good ductility-strength balance as well as superior collision impact resistance, and a method for producing the same are provided. A steel pipe containing super-fine crystal grains can be produced by heating a base steel pipe having ferrite grains with an average crystal diameter of di (&mgr;m), in which C, Si, Mn and Al are limited within proper ranges, and if necessary, Cu, Ni, Cr and Mo, or Nb, Ti, V, B, etc. are further added, at not higher than the Ac3 transformation point, and applying reducing at an average rolling temperature of &thgr;m (° C.) and a total reduction ratio Tred (%) within s temperature range of from 400 to Ac3 transformation point, with di, &thgr;m and Tred being in a relation satisfying a prescribed equation.
    Type: Application
    Filed: January 30, 2001
    Publication date: October 11, 2001
    Applicant: Kawasaki Steel Corporation
    Inventors: Takaaki Toyooka, Akira Yorifuji, Masanori Nishimori, Motoaki Itadani, Yuji Hashimoto, Takatoshi Okabe, Taro Kanayama, Masahiko Morita, Saiji Matsuoka, Nobuki Tanaka, Osamu Furukimi, Takaaki Hira
  • Patent number: 6290789
    Abstract: A steel pipe containing fine ferrite crystal grains, which has excellent toughness and ductility and good ductility-strength balance as well as superior collision impact resistance, and a method for producing the same are provided. A steel pipe containing super-fine crystal grains can be produced by heating a base steel pipe having ferrite grains with an average crystal diameter of di (&mgr;m), in which C, Si, Mn and Al are limited within proper ranges, and if necessary, Cu, Ni, Cr and Mo, or Nb, Ti, V, B, etc. are further added, at not higher than the Ac3 transformation point, and applying reducing at an average rolling temperature of &thgr;m (°C.) and a total reduction ration Tred (%) within s temperature range of from 400 to Ac3 transformation point, with di, &thgr;m and Tred being in a relation satisfying a prescribed equation.
    Type: Grant
    Filed: February 26, 1999
    Date of Patent: September 18, 2001
    Assignee: Kawasaki Steel Corporation
    Inventors: Takaaki Toyooka, Akira Yorifuji, Masanori Nishimori, Motoaki Itadani, Yuji Hashimoto, Takatoshi Okabe, Taro Kanayama, Masahiko Morita, Saiji Matsuoka, Nobuki Tanaka, Osamu Furukimi, Takaaki Hira