Patents by Inventor Motohiko Itai

Motohiko Itai has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7291791
    Abstract: A substrate is made of resin or a composite material. Pins with Au plating on their surface are soldered, with a soldering material made of Sn and Sb, to a substrate body having a first main surface, and formed into substantially a rectangular shape to project over the first main surface of the substrate body. Wettability of the soldering material for securing the pins and the substrate body is relatively low as compared with that of a Pb—Sn soldering material. Therefore, the height of upward movement of the soldering material along the pin can be reduced. Thus, the pins can be deeply inserted into socket so that the gap between the first main surface of the substrate body and the upper surface of the socket is reduced. As a result, the overall height realized the substrate made of resin has been joined to the socket can be reduced.
    Type: Grant
    Filed: December 22, 2004
    Date of Patent: November 6, 2007
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Hajime Saiki, Motohiko Itai
  • Publication number: 20050186812
    Abstract: A resin substrate is made of resin or a composite material containing resin. Pins each having the surface, on which Au plating is formed, are, with a soldering material made of Sn and Sb, soldered to a substrate body having a first main surface and formed into substantially a rectangular shape to project over the first main surface 2A of the substrate body. Wettability of the soldering material for securing the pins and the substrate body to one another is relatively low as compared with that of a Pb—Sn soldering material. Therefore, the height of upward movement of the soldering material along the pin can be reduced. Hence it follows that the pins can sufficiently deeply be inserted into the socket so that the gap between the first main surface of the substrate body and the upper surface of the socket is reduced.
    Type: Application
    Filed: December 22, 2004
    Publication date: August 25, 2005
    Inventors: Hajime Saiki, Motohiko Itai
  • Patent number: 6573458
    Abstract: A printed circuit board includes a number of ball-shaped terminals provided on one main surface of the board. Each of the ball-shaped terminals includes a metallic ball brazed on a pad provided on the main surface of the board. A thin gold layer is deposited by plating on the surface of the metallic ball.
    Type: Grant
    Filed: September 7, 1999
    Date of Patent: June 3, 2003
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Hideshi Matsubara, Motohiko Itai, Kazuo Kimura
  • Publication number: 20030089524
    Abstract: A resin substrate is made of resin or a composite material containing resin. Pins each having the surface, on which Au plating is formed, are, with a soldering material made of Sn and Sb, soldered to a substrate body having a first main surface and formed into substantially a rectangular shape to project over the first main surface 2A of the substrate body. Wettability of the soldering material for securing the pins and the substrate body to one another is relatively low as compared with that of a Pb—Sn soldering material. Therefore, the height of upward movement of the soldering material along the pin can be reduced. Hence it follows that the pins can sufficiently deeply be inserted into the socket so that the gap between the first main surface of the substrate body and the upper surface of the socket is reduced.
    Type: Application
    Filed: November 26, 2002
    Publication date: May 15, 2003
    Applicant: NGK Spark Plug Co., Ltd.
    Inventors: Hajime Saiki, Motohiko Itai
  • Patent number: 6518518
    Abstract: A resin substrate is made of resin or a composite material containing resin. Pins each having the surface, on which Au plating is formed, are, with a soldering material made of Sn and Sb, soldered to a substrate body having a first main surface and formed into substantially a rectangular shape to project over the first main surface 2A of the substrate body. Wettability of the soldering material for securing the pins and the substrate body to one another is relatively low as compared with that of a Pb—Sn soldering material. Therefore, the height of upward movement of the soldering material along the pin can be reduced. Hence it follows that the pins can sufficiently deeply be inserted into the socket so that the gap between the first main surface of the substrate body and the upper surface of the socket is reduced.
    Type: Grant
    Filed: January 4, 2000
    Date of Patent: February 11, 2003
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Hajime Saiki, Motohiko Itai
  • Patent number: 6224703
    Abstract: A method of making a laminate ceramic substrate with domed pads is provided. In the method, a ceramic green sheet is prepared which has a pair of first and second opposite main surfaces and a plurality of through holes extending between the first and second main surfaces. The ceramic green sheet is placed upon a flat elastic sheet in such a manner that the first main surface of the ceramic green sheet is in contact with the flat elastic sheet. Metallizing ink is filled into the through hole so that a portion of the ink protrudes beyond the first main surface to form domed protruded portions by elastic deformation of the elastic sheet. The green sheet (optionally placed upon at least one other green sheet in such a manner that the second main surface is in contact with the other green sheet) is then sintered, thereby forming the domed, protruded portions of the metallizing ink into domed pads.
    Type: Grant
    Filed: January 7, 1999
    Date of Patent: May 1, 2001
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Kozo Yamasaki, Hideshi Matsubara, Kazuo Kimura, Motohiko Itai
  • Patent number: 5838069
    Abstract: A ceramic substrate having on the surface thereof a plurality of pads to be attached to terminal members is provided. Each pad includes a metallic layer formed on the surface of the substrate and a connecting layer made of a nickel base alloy and formed on the metallic layer. A gold-nickel layer made of a gold base alloy containing nickel is formed on the connecting layer. The gold-nickel layer may be formed by first forming a gold layer on the connecting layer and then making nickel in the connecting layer to diffuse into the gold layer by heat treatment. A method of producing such a ceramic substrate is also provided.
    Type: Grant
    Filed: March 26, 1997
    Date of Patent: November 17, 1998
    Assignee: NGK Spark Plug Co., Ltd.
    Inventors: Motohiko Itai, Hiroyuki Hashimoto, Kazuo Kimura