Patents by Inventor Motoki KORI

Motoki KORI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230387767
    Abstract: A rotor manufacturing method for manufacturing a rotor of a rotary electric machine by disposing magnets in hole portions of a rotor core formed of stacked steel sheets, and injecting and curing a thermosetting resin to fix the magnets to the rotor core includes a temperature increasing step for increasing a temperature of the rotor core to a curing start temperature or higher, a resin injection step for causing a resin injection apparatus to inject the liquid resin at a melting start temperature or higher into the hole portions of the rotor core at the curing start temperature or higher, and a magnet fixing step for curing the resin by keeping the rotor core at the curing start temperature or higher.
    Type: Application
    Filed: October 30, 2020
    Publication date: November 30, 2023
    Applicant: AISIN CORPORATION
    Inventors: Motoki KORI, Tomoi KOJIMA, Toshiyuki SABURI, Yohei OYA
  • Publication number: 20230378858
    Abstract: A resin injection apparatus configured to manufacture a rotor of a rotary electric machine includes a resin injector having an ejection port for ejecting a resin, and a runner having a charging port connectable to the ejection port, and a plurality of ejection ports communicating with the charging port and disposed at positions associated with hole portions of a rotor core where magnets are disposed.
    Type: Application
    Filed: October 30, 2020
    Publication date: November 23, 2023
    Applicant: AISIN CORPORATION
    Inventors: Toshiyuki SABURI, Yohei OYA, Motoki KORI, Naotaka HAYASHI
  • Publication number: 20230082542
    Abstract: An object of the present invention is to provide a crystalline radically polymerizable composition for fixing a magnet of a rotating electric machine rotor core, which is excellent in handleability around room temperature, excellent in fluidity from the injection step to the curing step, and excellent in strength of the cured product. A crystalline radical polymerizable composition for fixing a magnet of a rotating electric machine rotor core of the present invention is characterized by fixing the magnet inserted in a magnet accommodating portion provided in a rotor core of a rotating electric machine formed of a laminated steel sheet and the laminated steel sheet, wherein the crystalline radical polymerizable composition contains at least a crystalline radical polymerizable compound A, an inorganic filler B, a silane coupling agent C, and a radical polymerization initiator D, wherein the crystalline radical polymerizable compound A is solid at 23° C.
    Type: Application
    Filed: March 29, 2021
    Publication date: March 16, 2023
    Applicants: Japan U-Pica Company, Ltd., AISIN CORPORATION, TOYOBO CO., LTD.
    Inventors: Tomohito OYAMA, Yuichi OZAWA, Ryo UETA, Yusaku SAKURABA, Motoki KORI, Toshiyuki SABURI, Masahito TANIGAWA, Daiki FUNAOKA
  • Patent number: 11456650
    Abstract: A method of manufacturing a rotor that includes a rotor core and a permanent magnet fixed to the rotor core using an adhesive, the method includes applying the adhesive, which contains a volatile agent, to an adhesive placement position of the permanent magnet; drying the adhesive by volatilizing the volatile agent by a magnet heater directly heating the permanent magnet such that a temperature of the permanent magnet becomes higher than a temperature of the adhesive after applying the adhesive; placing the permanent magnet on the rotor core after drying the adhesive; and fixing the permanent magnet to the rotor core by curing the adhesive after placing the permanent magnet.
    Type: Grant
    Filed: March 27, 2018
    Date of Patent: September 27, 2022
    Assignee: AISIN CORPORATION
    Inventors: Tetsuya Matsubara, Motoki Kori
  • Patent number: 11431212
    Abstract: A method of manufacturing a rotor including a rotor core and a permanent magnet that is bonded to the rotor core with an adhesive containing a foaming agent, wherein applying the adhesive includes applying the adhesive such that the adhesive is spread to a portion on a front side with respect to the application area on the application surface, by moving the nozzle to a front side in the nozzle traveling direction with respect to a position in the application area at which feeding of the adhesive by the pump is finished.
    Type: Grant
    Filed: September 28, 2018
    Date of Patent: August 30, 2022
    Assignee: AISIN CORPORATION
    Inventors: Motoki Kori, Tetsuya Matsubara, Yosuke Miyazaki, Taisuke Nakamura
  • Patent number: 11165316
    Abstract: A method for manufacturing a rotor including a rotor core and a permanent magnet, the rotor core having a magnet hole, and the permanent magnet being inserted in the magnet hole and fixed to the rotor core with an adhesive, including the steps of: applying the adhesive, inserting the permanent magnet into the magnet hole of the rotor core, volatilizing the diluting solvent, expanding the expanding agent, and fixing the permanent magnet to the rotor core.
    Type: Grant
    Filed: August 21, 2018
    Date of Patent: November 2, 2021
    Assignee: AISIN AW CO., LTD.
    Inventors: Tetsuya Matsubara, Motoki Kori, Akira Takasu, Takamasa Kondo
  • Publication number: 20200212735
    Abstract: A method of manufacturing a rotor including a rotor core and a permanent magnet that is bonded to the rotor core with an adhesive containing a foaming agent, wherein applying the adhesive includes applying the adhesive such that the adhesive is spread to a portion on a front side with respect to the application area on the application surface, by moving the nozzle to a front side in the nozzle traveling direction with respect to a position in the application area at which feeding of the adhesive by the pump is finished.
    Type: Application
    Filed: September 28, 2018
    Publication date: July 2, 2020
    Applicant: AISIN AW CO., LTD.
    Inventors: Motoki KORI, Tetsuya MATSUBARA, Yosuke MIYAZAKI, Taisuke NAKAMURA
  • Publication number: 20200177063
    Abstract: A method of manufacturing a rotor that includes a rotor core and a permanent magnet fixed to the rotor core using an adhesive, the method includes applying the adhesive, which contains a volatile agent, to an adhesive placement position of the permanent magnet; drying the adhesive by volatilizing the volatile agent by a magnet heater directly heating the permanent magnet such that a temperature of the permanent magnet becomes higher than a temperature of the adhesive after applying the adhesive; placing the permanent magnet on the rotor core after drying the adhesive; and fixing the permanent magnet to the rotor core by curing the adhesive after placing the permanent magnet.
    Type: Application
    Filed: March 27, 2018
    Publication date: June 4, 2020
    Applicant: AISIN AW CO., LTD.
    Inventors: Tetsuya MATSUBARA, Motoki KORI
  • Publication number: 20200161945
    Abstract: A method for manufacturing a rotor including a rotor core and a permanent magnet, the rotor core having a magnet hole, and the permanent magnet being inserted in the magnet hole and fixed to the rotor core with an adhesive, including the steps of: applying the adhesive, inserting the permanent magnet into the magnet hole of the rotor core, volatilizing the diluting solvent, expanding the expanding agent, and fixing the permanent magnet to the rotor core.
    Type: Application
    Filed: August 21, 2018
    Publication date: May 21, 2020
    Applicant: AISIN AW CO., LTD.
    Inventors: Tetsuya MATSUBARA, Motoki KORI, Akira TAKASU, Takamasa KONDO
  • Publication number: 20180056562
    Abstract: A resin filling method that includes the steps of filling in a filling step the filling clearance with the molten resin pressurized by the pressurizing unit, through the first flow path and the second flow path, with the laminated core being held between the flow path plate in contact with the upper mold and the lower mold; moving the upper mold and the pressurizing unit up with respect to the flow path plate to create a space between the upper mold and the flow path plate; removing residual resin in a resin removing step remaining in the second flow path in the flow path plate, with the flow path plate being located on the laminated core; and moving in a core removing step the flow path plate up from the laminated core and then removing the laminated core from the lower mold.
    Type: Application
    Filed: May 10, 2016
    Publication date: March 1, 2018
    Applicant: AISIN AW CO., LTD.
    Inventor: Motoki KORI