Patents by Inventor Motomu Oh-Kita

Motomu Oh-Kita has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7217836
    Abstract: A method for producing (meth)acrolein and/or (meth)acrylic acid by subjecting isobutylene and the like or propylene to a vapor-phase catalytic oxidation with molecular oxygen in the presence of a solid oxidation catalyst in a tubular type of fixed bed reactor, wherein a temperature of a hot-spot zone is sufficiently controlled and (meth)acrolein and (meth)acrylic acid are produced with a high yield. A method for producing (meth)acrolein and/or (meth)acrylic acid by passing a raw material gas comprising isobutylene and the like or propylene and oxygen through a catalyst layer in a tubular type of fixed bed reactor which is filled with a solid oxidation catalyst, which includes passing a gas containing isobutylene and the like or propylene in a concentration lower than that of the raw material gas, and oxygen through the catalyst layer for a period of one hour or more prior to passing the raw material gas through the catalyst layer.
    Type: Grant
    Filed: May 21, 2002
    Date of Patent: May 15, 2007
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Seigo Watanabe, Motomu Oh-Kita, Toshihiro Sato
  • Patent number: 7098281
    Abstract: This invention provides a process for manufacturing a methyl methacrylate polymer comprising the steps of feeding a monomer containing at least 80 wt % of methyl methacrylate and a radical polymerization initiator represented formula (III) to a reactor; polymerizing the material at a polymerization temperature of 110 to 160° C. under the conditions satisfying particular equations between an initiator concentration and a polymerization temperature; feeding a reaction mixture taken out from the reactor to a devolatilization step (feeding step); and separating and removing volatiles from the reaction mixture (devolatilization step).
    Type: Grant
    Filed: April 15, 2004
    Date of Patent: August 29, 2006
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Hirotoshi Mizota, Tomonari Murakami, Yoshihiro Uozu, Shigeaki Sasaki, Koji Ishizaka, Takeshi Kitayama, Tatsuyuki Takayanagi, Jun-ichiro Atarashi, Yasukazu Yoshida, Masaharu Yanai, Motomu Oh-Kita
  • Patent number: 6969774
    Abstract: In a method for synthesizing methacrylic acid by using a fixed bed tube type reactor provided with a catalyst bed into which a solid oxidation catalyst is filled and with a heat medium bath and by flowing a raw material gas containing methacrolein and oxygen through the catalyst bed, the catalyst bed does not have any sections in which a temperature difference between the heat medium bath and the catalyst bed (?T) exceeds 35° C., and two or more high temperature zones in which each ?T is 15 to 35° C. are provided. According to this method, mathacrylic acid can be manufactured in higher yields.
    Type: Grant
    Filed: December 7, 2000
    Date of Patent: November 29, 2005
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Seigo Watanabe, Motomu Oh-Kita
  • Patent number: 6930201
    Abstract: In a method of producing methacrylic acid by passing a material gas containing methacrolein, oxygen and water vapor through a reactor packed with a catalyst containing as the main component a compound oxide containing molybdenum and phosphorus, a concentration of methacrolein in the material gas is controlled in a range of 4 to 6.5 vol %, a molar ratio of the water vapor to the methacrolein in the material gas is controlled in a range of 1 to 2, and a space velocity of the material gas to the catalyst-packed layer is controlled in a range of 500 to 750 h?1, whereby deterioration of the catalyst is effectively inhibited.
    Type: Grant
    Filed: December 19, 2001
    Date of Patent: August 16, 2005
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Seigo Watanabe, Motomu Oh-Kita
  • Publication number: 20040197069
    Abstract: This invention provides a process for manufacturing a methyl methacrylate polymer comprising the steps of feeding a monomer containing at least 80 wt % of methyl methacrylate and a radical polymerization initiator represented formula (III) to a reactor; polymerizing the material at a polymerization temperature of 110 to 160° C. under the conditions satisfying particular equations between an initiator concentration and a polymerization temperature; feeding a reaction mixture taken out from the reactor to a devolatilization step (feeding step); and separating and removing volatiles from the reaction mixture (devolatilization step). A methyl methacrylate polymer having adequately good optical properties and a plastic optical fiber having improved transmission performance can be prepared according to this invention.
    Type: Application
    Filed: April 15, 2004
    Publication date: October 7, 2004
    Applicant: Mitsubishi Rayon Co., Limited
    Inventors: Hirotoshi Mizota, Tomonari Murakami, Yoshihiro Uozu, Shigeaki Sasaki, Koji Ishizaka, Takeshi Kitayama, Tatsuyuki Takayanagi, Jun-ichiro Atarashi, Yasukazu Yoshida, Masaharu Yanai, Motomu Oh-Kita
  • Publication number: 20040171874
    Abstract: A method for producing (meth)acrolein and/or (meth)acrylic acid by subjecting isobutylene and the like or propylene to a vapor-phase catalytic oxidation with molecular oxygen in the presence of a solid oxidation catalyst in a tubular type of fixed bed reactor, wherein a temperature of a hot-spot zone is sufficiently controlled and (meth)acrolein and (meth)acrylic acid are produced with a high yield.
    Type: Application
    Filed: April 20, 2004
    Publication date: September 2, 2004
    Inventors: Seigo Watanabe, Motomu Oh-Kita, Toshihiro Sato
  • Patent number: 6777083
    Abstract: This invention provides a process for manufacturing a methyl methacrylate polymer comprising the steps of feeding a monomer containing at least 80 wt % of methyl methacrylate and a radical polymerization initiator represented formula (III) to a reactor; polymerizing the material at a polymerization temperature of 110 to 160° C. under the conditions satisfying particular equations between an initiator concentration and a polymerization temperature; feeding a reaction mixture taken out from the reactor to a devolatilization step (feeding step); and separating and removing volatiles from the reaction mixture (devolatilization step). A methyl methacrylate polymer having adequately good optical properties and a plastic optical fiber having improved transmission performance can be prepared according to this invention.
    Type: Grant
    Filed: October 12, 2000
    Date of Patent: August 17, 2004
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Hirotoshi Mizota, Tomonari Murakami, Yoshihiro Uozu, Shigeaki Sasaki, Koji Ishizaka, Takeshi Kitayama, Tatsuyuki Takayanagi, Jun-ichiro Atarashi, Yasukazu Yoshida, Masaharu Yanai, Motomu Oh-Kita
  • Publication number: 20040073062
    Abstract: In a method of producing methacrylic acid by passing a material gas containing methacrolein, oxygen and water vapor through a reactor packed with a catalyst containing as the main component a compound oxide containing molybdenum and phosphorus, a concentration of methacrolein in the material gas is controlled in a range of 4 to 6.5 vol %, a molar ratio of the water vapor to the methacrolein in the material gas is controlled in a range of 1 to 2, and a space velocity of the material gas to the catalyst-packed layer is controlled in a range of 500 to 750 h−1, whereby deterioration of the catalyst is effectively inhibited.
    Type: Application
    Filed: November 5, 2003
    Publication date: April 15, 2004
    Inventors: Seigo Watanabe, Motomu Oh-Kita
  • Patent number: 6710204
    Abstract: There is provided a superior decreasing method of an N-oxyl compound contained in an easily polymerizable material, according to which the N-oxyl compound contained in an easily polymerizable material can be sufficiently decreased and loss of the easily polymerizable material is little. The easily polymerizable material containing an N-oxyl compound and an acid are contacted with each other. In addition, not only the N-oxyl compound but also an organic titanium group compound contained in the easily polymerizable material can be sufficiently decreased.
    Type: Grant
    Filed: March 25, 2002
    Date of Patent: March 23, 2004
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Masanori Tokuda, Yasukazu Yoshida, Junichi Doi, Motomu Oh-Kita
  • Publication number: 20030078425
    Abstract: There is provided a superior decreasing method of an N-oxyl compound contained in an easily polymerizable material, according to which the N-oxyl compound contained in an easily polymerizable material can be sufficiently decreased and loss of the easily polymerizable material is little. The easily polymerizable material containing an N-oxyl compound and an acid are contacted with each other. In addition, not only the N-oxyl compound but also an organic titanium group compound contained in the easily polymerizable material can be sufficiently decreased.
    Type: Application
    Filed: March 25, 2002
    Publication date: April 24, 2003
    Applicant: Mitsubishi Rayon co., Ltd.
    Inventors: Masanori Tokuda, Yasukazu Yoshida, Junichi Doi, Motomu Oh-Kita
  • Publication number: 20030004374
    Abstract: In a method for synthesizing methacrylic acid by using a fixed bed tube type reactor provided with a catalyst bed into which a solid oxidation catalyst is filled and with a heat medium bath and by flowing a raw material gas containing methacrolein and oxygen through the catalyst bed, the catalyst bed does not have any sections in which a temperature difference between the heat medium bath and the catalyst bed (&Dgr;T) exceeds 35° C., and two or more high temperature zones in which each &Dgr;T is 15 to 35° C. are provided. According to this method, mathacrylic acid can be manufactured in higher yields.
    Type: Application
    Filed: May 31, 2002
    Publication date: January 2, 2003
    Inventors: Seigo Watanabe, Motomu Oh-Kita
  • Patent number: 6348619
    Abstract: A carboxylic acid ester is prepared by a process comprising: reacting an aldehyde and an alcohol in a liquid phase in the presence of molecular oxygen as indicated by the following reaction: RCHO+R′OH+O2→RCOOR′+H2O in the presence of a catalyst comprising at least palladium and an element X, wherein X is bismuth, lead or a combination thereof, supported on a carrier, wherein the catalyst has an acid strength, pKa, of more than 4.8 and shows an ammonia chemical adsorption amount at 0° C. of 0-150 &mgr;mol/g-catalyst.
    Type: Grant
    Filed: January 25, 1999
    Date of Patent: February 19, 2002
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Yasukazu Yoshida, Yuji Mikami, Motomu Oh-Kita
  • Patent number: 6346646
    Abstract: A process for producing methacrolein and methacrylic acid by catalytically oxidizing isobutylene or tertiary butanol in the presence of a catalyst comprising a compound oxide containing molybdenum, bismuth and iron as the essential components, wherein a catalytic oxidation reaction is started at a temperature of (T−3)° C. or lower wherein T° C. is defined as the boundary temperature of activation energy of a reaction for obtaining methacrolein and methacrylic acid from isobutylene using said catalyst, the reaction is continued while the reaction temperature is increased as the activity of the catalyst decreases, and an activation treatment is conducted for the catalyst at least once before the reaction temperature exceeds the boundary temperature of activation energy.
    Type: Grant
    Filed: January 27, 2000
    Date of Patent: February 12, 2002
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Seigo Watanabe, Motomu Oh-Kita
  • Patent number: 5892102
    Abstract: A catalyst for the production of carboxylic acid esters for use in reacting an aldehyde with an alcohol in a liquid phase in the presence of molecular oxygen, comprising calcium carbonate and palladium, bismuth and at least one element selected from the group consisting of barium, iron, zinc and germanium, these elements being supported on said calcium carbonate.
    Type: Grant
    Filed: July 30, 1997
    Date of Patent: April 6, 1999
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Yuji Mikami, Akio Takeda, Motomu Oh-Kita
  • Patent number: 5892108
    Abstract: A method for packing of catalyst, which comprises mixing, into a shaped catalyst containing at least molybdenum and iron, used in the gas-phase catalytic oxidation of propylene, isobutylene, tert-butyl alcohol or methyl tert-butyl ether with molecular oxygen to synthesize an unsaturated aldehyde and an unsaturated carboxylic acid both corresponding to the raw material used, metal-made Raschig rings as auxiliary packing material having a bulk volume of 0.3-3.5 times that of the shaped catalyst and a packing density of 0.5-1.5 kg/l, and packing the resulting mixture into a fixed bed type reactor; and a process for producing an unsaturated aldehyde and an unsaturated carboxylic acid, which comprises subjecting propylene, isobutylene, tert-butyl alcohol or methyl tert-butyl ether to gas-phase catalytic oxidation using molecular oxygen, in a fixed bed type reactor wherein a catalyst is packed by the above method.
    Type: Grant
    Filed: May 6, 1997
    Date of Patent: April 6, 1999
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Tohru Shiotani, Miezi Sugiyama, Toru Kuroda, Motomu Oh-Kita
  • Patent number: 5550095
    Abstract: There is provided a process for efficient production of a solid catalyst usable for synthesis of methacrylic acid from methacrolein which comprises adding a lower alcohol or acetone to a dried product obtained from a mixed solution or aqueous slurry containing at least Mo, P and V as catalyst components and shaping the mixture by extrusion molding.
    Type: Grant
    Filed: November 4, 1994
    Date of Patent: August 27, 1996
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Hiroyuki Naito, Masato Otani, Motomu Oh-Kita, Toru Kuroda
  • Patent number: 5532199
    Abstract: A carrier-supported catalyst for the synthesis of unsaturated aldehydes and unsaturated carboxylic acids, comprising a catalyst active substance comprising at least molybdenum and bismuth as its components, glass fiber having an average diameter in a range of more than 5 .mu.m and not more than 200 .mu.m and an average length in a range of from 50 .mu.m to 1 mm, which is used as a carrier assistant in an amount of 0.5-50% by weight based on the catalyst active substance, and a carrier. The carrier-supported catalyst of this invention suffers no release or fall-off of the catalyst active substance from the carrier even if the catalyst supporting rate is increased. It also has high mechanical strength and is helpful for providing the objective product in a high yield.
    Type: Grant
    Filed: December 20, 1994
    Date of Patent: July 2, 1996
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Seigo Watanabe, Motomu Oh-Kita
  • Patent number: 5420091
    Abstract: A method of preparing a catalyst used for producing methacrylic acids through gas phase catalytic oxidation of methacrolein with molecular oxygen. The catalyst is represented by the formula:P.sub.a Mo.sub.b V.sub.c Ge.sub.d X.sub.e Y.sub.f Z.sub.g O.sub.hwherein P, Mo, V, Ge and O represent phosphorous, molybdenum, vanadium, germanium and oxygen, respectively; X represents at least one element selected from the group consisting of arsenic, antimony, bismuth, zirconium, tellurium, silver and boron; Y represents at lest one element selected from the group consisting of iron, copper, zinc, chromium, magnesium, tantalum, manganese, barium, gallium, cerium and lanthanum; Z represents at least one element selected from the group consisting of potassium, rubidium, cesium and thallium, and a, b, c, d, e, f, g and h represent the atomic ratios of the respective elements, and when b=12, then a=0.5-3, c=0.01-3, d=0.01-3, e=0-3, f=0-3, g=0.
    Type: Grant
    Filed: July 13, 1993
    Date of Patent: May 30, 1995
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Toru Kuroda, Motomu Oh-Kita
  • Patent number: 5349092
    Abstract: Disclosed is a process for producing a multicomponent catalyst containing molybdenum and bismuth and used for synthesis of unsaturated aldehydes and unsaturated carboxylic acids, characterized in that dried starting materials for the catalyst are calcinated in an atmosphere containing 1 vol % or more of a nitrogen oxide and 0.5 vol % or more of oxygen.
    Type: Grant
    Filed: February 25, 1993
    Date of Patent: September 20, 1994
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Seigo Watanabe, Motomu Oh-Kita
  • Patent number: 5250485
    Abstract: A process for preparing a catalyst used for production of methacrolein and methacrylic acid by vapor phase oxidation of isobutylene or tertiary butanol includes adding an organic high-molecular weight compound having an average particle size of 0.01 .mu.m to 10 .mu.m, especially polymethyl methacrylate and/or polystyrene, to a MoBiFeCoNi-based catalyst, then molding the mixture and heat treating the molded product.
    Type: Grant
    Filed: July 8, 1992
    Date of Patent: October 5, 1993
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Toru Kuroda, Motomu Oh-Kita