Patents by Inventor Motonori Usui
Motonori Usui has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 6896143Abstract: An electrolytic machining method for electrolytically machining a workpiece is provided. The method uses a masking member having through-hole patterns that correspond to the shapes of concave parts to be formed in the workpiece. The masking member is brought in contact with a machining surface of the workpiece. An electrolytic solution is supplied and allowed to flow in the gap between the masking member and an electrode tool. The electrolytic solution is allowed to enter into and flow within the through-hole patterns of the masking member in order to electrolytically machine surfaces of the workpiece only in the through-hole patterns.Type: GrantFiled: July 18, 2002Date of Patent: May 24, 2005Assignee: Sankyo Seiki Mfg. Co., Ltd.Inventors: Motonori Usui, Toshimasa Kobayashi
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Publication number: 20030217931Abstract: An electrolytic machining method includes electrolytically machining a workpiece that is positioned opposite to an electrode tool while filling an electrolytic solution between the workpiece and the electrode tool and applying a current across the workpiece and the electrode tool. The electrolytic machining is performed by having at least a part of opposing sections of the workpiece and the electrode tool immersed in the electrolytic solution reserved in a machining and storing section, while the machining surface of the workpiece is positioned at a depth of about 5 mm to about 35 mm from the surface of the electrolytic solution reserved in the machining and storing section, and by supplying the electrolytic solution to be filled in a gap at the opposing sections between the workpiece and the electrode tool.Type: ApplicationFiled: March 4, 2003Publication date: November 27, 2003Applicant: SANKYO SEIKI MFG. CO., LTD.Inventors: Motonori Usui, Toshimasa Kobayashi
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Patent number: 6543139Abstract: A machining tool for manufacturing a radial bearing, and a manufacturing apparatus and a manufacturing method using the machining tool are provided. The machining tool includes an inner surface finishing tool to finish an inner circumference surface of a bearing hole provided on a radial bearing. The inner surface finishing tool includes a tool shaft main body member that defines a hollow storage section provided within the tool shaft main body member, a rotatable core piece member mounted inside the hollow storage section in a manner to be rotatable within the tool shaft main body member, and a plurality of roll machining members each with a circular cross-sectional roll machining surface. The plurality of roll machining members rollably abut against the outer circumference surface of the rotatable core piece member. The plurality of roll machining members are in contact under pressure with the inner circumference surface of the bearing hole.Type: GrantFiled: April 30, 2001Date of Patent: April 8, 2003Assignee: Sankyo Seiki Mfg. Co., Ltd.Inventor: Motonori Usui
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Patent number: 6544403Abstract: A method for manufacturing a fluid bearing is provided. A mask member having at least two sets of grooves provided at least two places along an axial direction is affixed to an outer surface of an electrode section of a fluid bearing manufacturing tool. Each of the groove sets consists of multiple grooves in a shape corresponding to designed fluid bearing grooves on a work piece, such as, for example, a sleeve section of the fluid bearing. The fluid bearing manufacturing tool is inserted into a hole created in the work piece, wherein a power source for electrolytic machining is connected between the fluid bearing manufacturing tool and the work piece. An electrolytic solution between the manufacturing tool and the work piece is allowed to flow to form fluid bearing grooves on an inner surface of the work piece through electrolytic machining.Type: GrantFiled: December 8, 2000Date of Patent: April 8, 2003Assignee: Sankyo Seiki Mfg., Co., Ltd.Inventor: Motonori Usui
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Publication number: 20030019754Abstract: An electrolytic machining method for electrolytically machining a workpiece is provided. The method uses a masking member having through-hole patterns that correspond to the shapes of concave parts to be formed in the workpiece. The masking member is brought in contact with a machining surface of the workpiece. An electrolytic solution is supplied and allowed to flow in the gap between the masking member and an electrode tool. The electrolytic solution is allowed to enter into and flow within the through-hole patterns of the masking member in order to electrolytically machine surfaces of the workpiece only in the through-hole patterns.Type: ApplicationFiled: July 18, 2002Publication date: January 30, 2003Inventors: Motonori Usui, Toshimasa Kobayashi
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Patent number: 6477877Abstract: A manufacturing tool is inserted in a hole formed in a work piece for forming a fluid bearing groove on an inner peripheral surface of the hole. A tool shaft is rotated in the hole while being moved in an axial direction thereof. A plurality of balls are rotatably supported on an outer peripheral face of the tool shaft. The balls are to be abutted against the inner peripheral surface of the hole to form the fluid bearing groove thereon in accordance with the movement of the tool shaft. A retainer is detachably fitted on the outer peripheral face of the tool shaft so as to retain the balls on the tool shaft. A fixing member is detachably fitted with the tool shaft so as to fix the retainer on the tool shaft. The balls can be replaced when the fixing member and the retainer is detached from the tool shaft.Type: GrantFiled: November 6, 2000Date of Patent: November 12, 2002Assignee: Kabushiki Kaisha Sankyo Seiki SeisakushoInventor: Motonori Usui
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Publication number: 20020126923Abstract: A method for manufacturing a fluid bearing is provided. A mask member having at least two sets of grooves provided at least two places along an axial direction is affixed to an outer surface of an electrode section of a fluid bearing manufacturing tool. Each of the groove sets consists of multiple grooves in a shape corresponding to designed fluid bearing grooves on a work piece, such as, for example, a sleeve section of the fluid bearing. The fluid bearing manufacturing tool is inserted into a hole created in the work piece, wherein a power source for electrolytic machining is connected between the fluid bearing manufacturing tool and the work piece. An electrolytic solution between the manufacturing tool and the work piece is allowed to flow to form fluid bearing grooves on an inner surface of the work piece through electrolytic machining.Type: ApplicationFiled: December 8, 2000Publication date: September 12, 2002Inventor: Motonori Usui
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Patent number: 6425954Abstract: An apparatus for processing holes includes processing device for providing ultrasonic cleaning process to an inner wall of a hole formed on a work piece, and for providing electrolytic cleaning process to said hole, a cleaning tank for storing a cleaning fluid, which is used as a processing fluid for ultrasonic processing and a processing fluid for electrolytic processing, said work piece being immersed in said cleaning fluid, a horn electrode tool serving as a horn tool for said ultrasonic processing means and an electrode tool for said electrolytic processing means, and support device supporting said horn electrode tool movable forward or backward in relation to said hole formed on said work piece in said cleaning tank.Type: GrantFiled: November 26, 2001Date of Patent: July 30, 2002Assignee: Kabushiki Kaisha Sankyo Seiki SeisakushoInventor: Motonori Usui
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Publication number: 20020029787Abstract: An apparatus for forming holes includes processing device for providing ultrasonic cleaning process to an inner wall of a hole formed on a work piece, and for providing electrolytic cleaning process to said hole, a cleaning tank for storing a cleaning fluid, which is used as a processing fluid for ultrasonic processing and a processing fluid for electrolytic processing, said work piece being immersed in said cleaning fluid, a horn electrode tool serving as a horn tool for said ultrasonic processing means and an electrode tool for said electrolytic processing means, and support device supporting said horn electrode tool movable forward or backward in relation to said hole formed on said work piece in said cleaning tank.Type: ApplicationFiled: November 26, 2001Publication date: March 14, 2002Applicant: KABUSHIKI KAISHA SANKYO SEIKI SEISAKUSHOInventor: Motonori Usui
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Publication number: 20020020062Abstract: A machining tool for manufacturing a radial bearing, and a manufacturing apparatus and a manufacturing method using the machining tool are provided. The machining tool includes an inner surface finishing tool to finish an inner circumference surface of a bearing hole provided on a radial bearing. The inner surface finishing tool includes a tool shaft main body member that defines a hollow storage section provided within the tool shaft main body member, a rotatable core piece member mounted inside the hollow storage section in a manner to be rotatable within the tool shaft main body member, and a plurality of roll machining members each with a circular cross-sectional roll machining surface. The plurality of roll machining members rollably abut against the outer circumference surface of the rotatable core piece member. The plurality of roll machining members are in contact under pressure with the inner circumference surface of the bearing hole.Type: ApplicationFiled: April 30, 2001Publication date: February 21, 2002Applicant: SANKYO SEIKI MFG. CO., LTD.Inventor: Motonori Usui
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Patent number: 6336976Abstract: An apparatus for forming holes includes processing device for providing ultrasonic cleaning process to an inner wall of a hole formed on a work piece, and for providing electrolytic cleaning process to said hole, a cleaning tank for storing a cleaning fluid, which is used as a processing fluid for ultrasonic processing and a processing fluid for electrolytic processing, said work piece being immersed in said cleaning fluid, a horn electrode tool serving as a horn tool for said ultrasonic processing means and an electrode tool for said electrolytic processing means, and support device supporting said horn electrode tool movable forward or backward in relation to said hole formed on said work piece in said cleaning tank.Type: GrantFiled: January 4, 2000Date of Patent: January 8, 2002Assignee: Kabushiki Kaisha Sankyo Seiki SeisakushoInventor: Motonori Usui
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Publication number: 20010025420Abstract: When inserting a finishing tool 41 into a bearing hole 13A3, firstly, by inserting an insertion guide portion 41c formed on the leading end side of the finishing tool 41 into the bearing hole 13A3, the finishing tool 41 is inserted into the bearing hole 13A3 in such a manner that the angle and parallelism of the axis of a pressure contact working portion 41b, which is situated on the rear side of the finishing tool 41 and continues with the insertion guide portion 41c, can be gradually aligned with the axis of the bearing hole through a floating holder mechanism 42. In a state where the axis of the pressure contact working portion 41b is automatically aligned with the axis of the bearing hole with high precision, the working of the bearing hole using the pressure contact working portion 41b is started.Type: ApplicationFiled: April 2, 2001Publication date: October 4, 2001Inventor: Motonori Usui
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Patent number: 5924798Abstract: A hydrodynamic bearing apparatus and a method for manufacturing a hydrodynamic bearing apparatus consists of providing a shaft and rotatably fitting the shaft to a bearing. Hydrodynamic pressure generating grooves are cut on the bearing surface of either the bearing or the shaft. The bearing surface that has the hydrodynamic pressure generating grooves thereon faces another bearing surface so that the bearing and shaft rotate with respect to one another, and the bearing or the shaft that has a bearing surface having the hydrodynamic pressure generating grooves is comprised of a thick main body member and a thin sleeve fitted to the main body member. The thin sleeve is thinner and made of a softer material than the main body member, the thin sleeve is evenly deformed, and the hydrodynamic pressure generating grooves are cut on a surface of the thin sleeve.Type: GrantFiled: November 18, 1997Date of Patent: July 20, 1999Assignee: Sankyo Seiki Mfg. Co., Ltd.Inventor: Motonori Usui
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Patent number: 5877439Abstract: A music box comprises a comb having vibrating teeth, a drum having elements for plucking the comb for playing music, a driving source for rotating the drum, a speed governor for regulating rotation speed and a frame for supporting the comb, drum, driving source and speed governor. The speed governor further comprises an accelerating train having two worms and a control device provided on a last row of the accelerating train. A position maintaining element is integrally arranged with the frame for preventing at least the first worm positioned on the driving source side, of the two worms referred to, from moving in the thrust direction. In one form, the music box has a driving source which includes a spring. One end of the spring is engaged with a winding shaft arranged in a spring housing of the spring and the other end is engaged with an engagement section provided on the frame.Type: GrantFiled: February 19, 1997Date of Patent: March 2, 1999Assignee: Sankyo Seiki Mfg. Co., Ltd.Inventors: Shinroku Asakawa, Junichi Takemura, Motonori Usui, Makoto Orii
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Patent number: 5836077Abstract: A grooving tool on a tool holder having a machining portion which is inserted into a circular work-hole formed in a workpiece provides grooves of predetermined width on the inner surface of said work-hole by moving the machining portion relatively and simultaneously in the axial and circumferential directions in the work-hole. The machining portion further comprises a machining tip portion consisting of an axial cutting edge, formed in parallel with the axial direction and a circumferential cutting edge, formed along the circumferential direction. Each of the lengths of the axial cutting edge and the circumferential cutting edge are set such that grooves of a predetermined width can be formed in the hole by relatively moving the axial cutting edge and the circumferential cutting edge.Type: GrantFiled: May 5, 1997Date of Patent: November 17, 1998Assignee: Sankyo Seiki Mfg. Co., Ltd.Inventors: Motonori Usui, Tetsuya Matsuda
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Patent number: 4676135Abstract: A vibration plate for a music box having an improved tonal range and quality, yet with a reduced manufacturing cost. The vibrating reeds of the vibration plate are made smaller in width towards the highest frequency one of the reeds. Each of the reeds has a base portion and an end portion extending through a sloped portion from the base portion, the end portion being smaller in width than the base portion. The end portions of the reeds are arranged at equal intervals.Type: GrantFiled: March 7, 1986Date of Patent: June 30, 1987Assignee: Kabushiki Kaisha Sankyo Seiki SeisakushoInventors: Yasuhide Kitazawa, Mikio Shibagaki, Motonori Usui