Patents by Inventor Motoo Yanagita

Motoo Yanagita has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9334233
    Abstract: The invention relates to a method for producing acrylonitrile which includes a vapor phase catalytic ammoxidation process of performing vapor phase catalytic ammoxidation by bringing a source gas containing propylene, molecular oxygen, and ammonia into contact with a fluidized bed catalyst to obtain acrylonitrile. The method is characterized in that the fluidized bed catalyst is a catalyst containing molybdenum and bismuth and the vapor phase catalytic ammoxidation process is performed while maintaining an adsorbed amount of ammonia per specific surface area (m2/g) of the fluidized bed catalyst in the range of 0.05 to 0.6 ?mol/m2. According to the method for producing acrylonitrile of the invention, it is possible to stably maintain a high acrylonitrile yield over a long period of time.
    Type: Grant
    Filed: February 26, 2013
    Date of Patent: May 10, 2016
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Hirokazu Watanabe, Motoo Yanagita, Takashi Karasuda, Kazufumi Nishida, Kenichi Miyaki
  • Patent number: 9328063
    Abstract: The invention relates to a method for producing acrylonitrile which includes a vapor phase catalytic ammoxidation process of performing vapor phase catalytic ammoxidation by bringing a source gas containing propylene, molecular oxygen, and ammonia into contact with a fluidized bed catalyst to obtain acrylonitrile. The method is characterized in that the fluidized bed catalyst consists of particles containing Fe, Sb, and Te, and the vapor phase catalytic ammoxidation process is performed while maintaining a B/A in the range of 2.0 to 5.0, where A denotes an atomic ratio of Te/Sb in a bulk composition of the fluidized bed catalyst and B denotes an atomic ratio of Te/Sb in a surface composition of the particles of the fluidized bed catalyst. According to the method for producing acrylonitrile of the invention, it is possible to stably maintain a high acrylonitrile yield over a long period of time.
    Type: Grant
    Filed: February 26, 2013
    Date of Patent: May 3, 2016
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Takashi Karasuda, Hirokazu Watanabe, Motoo Yanagita, Kazufumi Nishida
  • Publication number: 20160008794
    Abstract: A catalyst for acrylonitrile production, which is produced by the vapor phase contact ammoxidation of propylene by molecular oxygen and ammonia, and a method for producing acrylonitrile using the catalyst.
    Type: Application
    Filed: February 19, 2014
    Publication date: January 14, 2016
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Kazufumi NISHIDA, Motoo YANAGITA, Takashi KARASUDA, Hirokazu WATANABE
  • Patent number: 9181178
    Abstract: The invention relates to a method for producing acrylonitrile which includes a vapor phase catalytic ammoxidation process of performing vapor phase catalytic ammoxidation by bringing a source gas containing propylene, molecular oxygen, and ammonia into contact with a fluidized bed catalyst to obtain acrylonitrile. The method is characterized in that the fluidized bed catalyst is a catalyst containing iron, antimony, and tellurium, and the vapor phase catalytic ammoxidation process is performed while maintaining an adsorbed amount of ammonia per specific surface area (m2/g) of the fluidized bed catalyst in the range of 0.01 to 0.22 ?mol/m2. According to the method for producing acrylonitrile of the invention, it is possible to stably maintain a high acrylonitrile yield over a long period of time.
    Type: Grant
    Filed: February 26, 2013
    Date of Patent: November 10, 2015
    Assignee: Mitsubishi Rayon Co., Ltd.
    Inventors: Hirokazu Watanabe, Motoo Yanagita, Takashi Karasuda, Kazufumi Nishida, Kenichi Miyaki
  • Patent number: 9040450
    Abstract: A process for producing a composite oxide catalyst which includes a step of preparing an aqueous slurry containing at least iron and antimony and composed of a liquid phase and a solid phase, a step of drying the aqueous slurry to obtain a dried material, and a step of calcining the obtained dried material, wherein of the precipitated particles having a particle size of not less than 1 ?m but less than 150 ?m contained within the aqueous slurry, the proportion of precipitated particles having a particle size of not less than 1 ?m but less than 10 ?m is within a range from 40 to 90% by volume, and the proportion of precipitated particles having a particle size of not less than 10 ?m but less than 150 ?m is within a range from 10 to 60% by volume.
    Type: Grant
    Filed: September 10, 2010
    Date of Patent: May 26, 2015
    Assignee: Dia-Nitrix Co., Ltd.
    Inventors: Kenichi Miyaki, Motoo Yanagita, Hirokazu Watanabe, Takashi Karasuda
  • Publication number: 20150065744
    Abstract: The invention relates to a method for producing acrylonitrile which includes a vapor phase catalytic ammoxidation process of performing vapor phase catalytic ammoxidation by bringing a source gas containing propylene, molecular oxygen, and ammonia into contact with a fluidized bed catalyst to obtain acrylonitrile. The method is characterized in that the fluidized bed catalyst is a catalyst containing molybdenum and bismuth and the vapor phase catalytic ammoxidation process is performed while maintaining an adsorbed amount of ammonia per specific surface area (m2/g) of the fluidized bed catalyst in the range of 0.05 to 0.6 ?mol/m2. According to the method for producing acrylonitrile of the invention, it is possible to stably maintain a high acrylonitrile yield over a long period of time.
    Type: Application
    Filed: February 26, 2013
    Publication date: March 5, 2015
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Hirokazu Watanabe, Motoo Yanagita, Takashi Karasuda, Kazufumi Nishida, Kenichi Miyaki
  • Publication number: 20150057463
    Abstract: The invention relates to a method for producing acrylonitrile which includes a vapor phase catalytic ammoxidation process of performing vapor phase catalytic ammoxidation by bringing a source gas containing propylene, molecular oxygen, and ammonia into contact with a fluidized bed catalyst to obtain acrylonitrile. The method is characterized in that the fluidized bed catalyst is a catalyst containing iron, antimony, and tellurium, and the vapor phase catalytic ammoxidation process is performed while maintaining an adsorbed amount of ammonia per specific surface area (m2/g) of the fluidized bed catalyst in the range of 0.01 to 0.22 ?mol/m2. According to the method for producing acrylonitrile of the invention, it is possible to stably maintain a high acrylonitrile yield over a long period of time.
    Type: Application
    Filed: February 26, 2013
    Publication date: February 26, 2015
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Hirokazu Watanabe, Motoo Yanagita, Takashi Karasuda, Kazufumi Nishida, Kenichi Miyaki
  • Publication number: 20150031907
    Abstract: The invention relates to a method for producing acrylonitrile which includes a vapor phase catalytic ammoxidation process of performing vapor phase catalytic ammoxidation by bringing a source gas containing propylene, molecular oxygen, and ammonia into contact with a fluidized bed catalyst to obtain acrylonitrile. The method is characterized in that the fluidized bed catalyst consists of particles containing Fe, Sb, and Te, and the vapor phase catalytic ammoxidation process is performed while maintaining a B/A in the range of 2.0 to 5.0, where A denotes an atomic ratio of Te/Sb in a bulk composition of the fluidized bed catalyst and B denotes an atomic ratio of Te/Sb in a surface composition of the particles of the fluidized bed catalyst. According to the method for producing acrylonitrile of the invention, it is possible to stably maintain a high acrylonitrile yield over a long period of time.
    Type: Application
    Filed: February 26, 2013
    Publication date: January 29, 2015
    Applicant: Mitsubishi Rayon Co., Ltd.
    Inventors: Takashi Karasuda, Hirokazu Watanabe, Motoo Yanagita, Kazufumi Nishida
  • Publication number: 20120196744
    Abstract: A process for producing a composite oxide catalyst which includes a step of preparing an aqueous slurry containing at least iron and antimony and composed of a liquid phase and a solid phase, a step of drying the aqueous slurry to obtain a dried material, and a step of calcining the obtained dried material, wherein of the precipitated particles having a particle size of not less than 1 ?m but less than 150 ?m contained within the aqueous slurry, the proportion of precipitated particles having a particle size of not less than 1 ?m but less than 10 ?m is within a range from 40 to 90% by volume, and the proportion of precipitated particles having a particle size of not less than 10 ?m but less than 150 ?m is within a range from 10 to 60% by volume.
    Type: Application
    Filed: September 10, 2010
    Publication date: August 2, 2012
    Applicant: Dia-Nitrix Co., Ltd
    Inventors: Kenichi Miyaki, Motoo Yanagita, Hirokazu Watanabe, Takashi Karasuda
  • Patent number: 8034737
    Abstract: A catalyst for producing acrylonitrile capable of maintaining a high yield of acrylonitrile for a long time is provided. The catalyst has a composition represented by MoaBibFecWdRbeAfBgChDiOj(SiO2)k, wherein A is Ni, Mg, Ca, Sr, Ba, Mn, Co, Cu, Zn, Cd or mixture thereof; B is Al, Cr, Ga, Y, In, La, Ce, Pr, Nd, Sm or mixture thereof; C is Ti, Zr, V, Nb, Ta, Ge, Sn, Pb, Sb, P, B, Te or mixture thereof; D is Ru, Rh, Pd, Re, Os, Ir, Pt, Ag or mixture thereof; SiO2 is silica, when a is 10, b is 0.1 to 1.5, c is 0.5 to 3.0, d is 0.01 to 2.0, e is 0.02 to 1.0, f is 2.0 to 9.0, g is 0 to 5, h is 0 to 3, i is 0 to 2, k is 10 to 200; and j is the atomic ratio of oxygen determined by the valence of other elements (excluding silicon); and (a×2+d×2)/(b×3+c×3+e×1+f×2+g×3) is 0.90 to 1.00.
    Type: Grant
    Filed: February 26, 2009
    Date of Patent: October 11, 2011
    Assignee: Dia-Nitrix Co., Ltd.
    Inventors: Hirokazu Watanabe, Motoo Yanagita, Kenichi Miyaki
  • Patent number: 8034736
    Abstract: A catalyst for synthesizing acrylonitrile that enables acrylonitrile to be synthesized at high yield, and a process for producing acrylonitrile using that catalyst, are provided. A catalyst for synthesizing acrylonitrile is used having a composition represented by FeaSbbCcDdTeeFfXxYyZzOg(SiO2)h. In the formula, component C represents at least one element selected from the group consisting of Cu, Ni and Co, component D from the group consisting of Mo, W and V, component F from the group consisting of P and B, component X from the group consisting of Sn, Ti, Zr, Nb, Ta, Cr, Ru, Pd, Ag, Al, Ga, In, Tl, Ge, As, Bi, La, Ce, Pr, Nd and Sm, component Y from the group consisting of Mg, Ca, Sr, Ba, Mn, Zn and Pb, and component Z from the group consisting of Li, Na, K, Rb and Cs, and SiO2 represents silica, when a=10, b=5 to 60, c=0.1 to 8.0, d=0.1 to 4.0, e=0.1 to 5.0, f=1.3 to 5.
    Type: Grant
    Filed: March 5, 2009
    Date of Patent: October 11, 2011
    Assignee: Dia-Nitrix Co., Ltd.
    Inventors: Kenichi Miyaki, Motoo Yanagita, Hirokazu Watanabe, Takashi Karasuda
  • Patent number: 7902112
    Abstract: A fluidized bed catalyst for producing acrylonitrile capable of maintaining a high yield of acrylonitrile over a long time, and a process for producing acrylonitrile using the catalyst are provided. A fluidized bed catalyst for producing acrylonitrile having a composition represented by a following general formula: MoaBibFecWdNieMgfAgBhCiDjEkFlGmOn(SiO2)p In the formula, A represents Ce and La, B represents Ca, Sr, Ba, Mn, Co, Cu, Zn and Cd, C represents Y, Pr, Nd, Sm, Al, Cr, Ga and In, D represents Ti, Zr, V, Nb, Ta, Ge, Sn, Pb and Sb, E represents Ru, Rh, Pd, Re, Os, Ir, Pt and Ag, F represents P, B and Te, G represents Li, Na, K, Rb, Cs and Tl, SiO2 represents silica, when a=10, b=0.1 to 1.5, c=0.5 to 3, d=0.1 to 1.5, e=0.1 to 8, f=0.1 to 5, g=0.1 to 1.5, h=0 to 8, i=0 to 3, j=0 to 3, k=0 to 3, l=0 to 3, m=0.01 to 2, p=10 to 200 and n is the atomic ratio of oxygen required to satisfy the valence of each of the elements excluding silicon, and (a×2+d×2)/(b×3+c×3+e×2+f×2+g×3+h×2+i×3+m×1)=0.90 to 1.00).
    Type: Grant
    Filed: October 23, 2007
    Date of Patent: March 8, 2011
    Assignee: Dia-Nitrix Co., Ltd.
    Inventors: Motoo Yanagita, Kenichi Miyaki, Hirokazu Watanabe
  • Patent number: 7807600
    Abstract: A catalyst for acrylonitrile synthesis is disclosed which is composed of particles containing silica and a composite oxide including at least molybdenum. When the Mo/Si atomic ratio in bulk composition of the catalyst is represented by A and the Mo/Si atomic ratio in surface composition of the particles is represented by B, B/A is not more than 0.6.
    Type: Grant
    Filed: April 14, 2004
    Date of Patent: October 5, 2010
    Assignee: Dia-Nitrix Co., Ltd.
    Inventors: Seigo Watanabe, Koichi Mizutani, Motoo Yanagita, Jinko Izumi
  • Publication number: 20090270648
    Abstract: A fluidized bed catalyst for producing acrylonitrile capable of maintaining a high yield of acrylonitrile over a long time, and a process for producing acrylonitrile using the catalyst are provided. A fluidized bed catalyst for producing acrylonitrile having a composition represented by a following general formula: MoaBibFecWdNieMgfAgBhCiDjEkFlGmOn(SiO2)p In the formula, A represents Ce and La, B represents Ca, Sr, Ba, Mn, Co, Cu, Zn and Cd, C represents Y, Pr, Nd, Sm, Al, Cr, Ga and In, D represents Ti, Zr, V, Nb, Ta, Ge, Sn, Pb and Sb, E represents Ru, Rh, Pd, Re, Os, Ir, Pt and Ag, F represents P, B and Te, G represents Li, Na, K, Rb, Cs and Tl, SiO2 represents silica, when a=10, b=0.1 to 1.5, c=0.5 to 3, d=0.1 to 1.5, e=0.1 to 8, f=0.1 to 5, g=0.1 to 1.5, h=0 to 8, i=0 to 3, j=0 to 3, k=0 to 3, l=0 to 3, m=0.01 to 2, p=10 to 200 and n is the atomic ratio of oxygen required to satisfy the valence of each of the elements excluding silicon, and (a×2+d×2)/(b×3+c×3+e×2+f×2+g×3+h×2+i×3+m×1)=0.90 to 1.00).
    Type: Application
    Filed: October 23, 2007
    Publication date: October 29, 2009
    Applicant: DIA-NITRIX CO., LTD.
    Inventors: Motoo Yanagita, Kenichi Miyaki, Hirokazu Watanabe
  • Publication number: 20090234149
    Abstract: A catalyst for synthesizing acrylonitrile that enables acrylonitrile to be synthesized at high yield, and a process for producing acrylonitrile using that catalyst, are provided. A catalyst for synthesizing acrylonitrile is used having a composition represented by FeaSbbCcDdTeeFfXxYyZzOg(SiO2)h. In the formula, component C represents at least one element selected from the group consisting of Cu, Ni and Co, component D from the group consisting of Mo, W and V, component F from the group consisting of P and B, component X from the group consisting of Sn, Ti, Zr, Nb, Ta, Cr, Ru, Pd, Ag, Al, Ga, In, Tl, Ge, As, Bi, La, Ce, Pr, Nd and Sm, component Y from the group consisting of Mg, Ca, Sr, Ba, Mn, Zn and Pb, and component Z from the group consisting of Li, Na, K, Rb and Cs, and SiO2 represents silica, when a=10, b=5 to 60, c=0.1 to 8.0, d=0.1 to 4.0, e=0.1 to 5.0, f=1.3 to 5.
    Type: Application
    Filed: March 5, 2009
    Publication date: September 17, 2009
    Applicant: DIA-NITRIX CO., LTD.
    Inventors: Kenichi Miyaki, Motoo Yanagita, Hirokazu Watanabe, Takashi Karasuda
  • Publication number: 20090221843
    Abstract: A catalyst for producing acrylonitrile capable of maintaining a high yield of acrylonitrile for a long time is provided. The catalyst has a composition represented by MoaBibFecWdRbeAfBgChDiOj(SiO2)k, wherein A is Ni, Mg, Ca, Sr, Ba, Mn, Co, Cu, Zn, Cd or mixture thereof; B is Al, Cr, Ga, Y, In, La, Ce, Pr, Nd, Sm or mixture thereof; C is Ti, Zr, V, Nb, Ta, Ge, Sn, Pb, Sb, P, B, Te or mixture thereof; D is Ru, Rh, Pd, Re, Os, Ir, Pt, Ag or mixture thereof; SiO2 is silica, when a is 10, b is 0.1 to 1.5, c is 0.5 to 3.0, d is 0.01 to 2.0, e is 0.02 to 1.0, fis 2.0 to 9.0, g isO to 5, his 0 to 3, i isO to 2, k is 10 to 200; and j is the atomic ratio of oxygen determined by the valence of other elements (excluding silicon); and (a×2+d×2)/(b×3+c×3+e×1+f×2+g×3) is 0.90 to 1.00.
    Type: Application
    Filed: February 26, 2009
    Publication date: September 3, 2009
    Applicant: DIA-NITRIX CO., LTD.
    Inventors: Hirokazu Watanabe, Motoo Yanagita, Kenichi Miyaki
  • Patent number: 7365041
    Abstract: An ammoxidation catalyst comprising a molybdenum (component (1)), bismuth (component (2)), at least one element selected from the group consisting of nickel, cobalt, zinc, magnesium, manganese and copper (component (3)) and at least one element selected from the group consisting of lanthanum, cerium, praseodymium and neodymium (component (4)), over which an organic compound is subject to ammoxidation which is a composite oxide fluid bed catalyst, is prepared by i) preparing a first solution that comprises at least a portion of component (1), at least a portion of component (2), and at least a portion of component (3) but none of component (4); ii) preparing a second solution by adding a solution of component (4) to the first solution; and iii) drying the second solution obtained and calcining the solid matter obtained from the drying step.
    Type: Grant
    Filed: September 25, 2002
    Date of Patent: April 29, 2008
    Assignee: Dia-Nitrix Co., Ltd.
    Inventors: Kenichi Miyaki, Motoo Yanagita, Kunio Mori
  • Publication number: 20060194693
    Abstract: A catalyst for acrylonitrile synthesis is disclosed which is composed of particles containing silica and a composite oxide including at least molybdenum. When the Mo/Si atomic ratio in bulk composition of the catalyst is represented by A and the Mo/Si atomic ratio in surface composition of the particles is represented by B, B/A is not more than 0.6.
    Type: Application
    Filed: April 14, 2004
    Publication date: August 31, 2006
    Applicant: DIA-NITRIX CO., LTD.
    Inventors: Seigo Watanabe, Koichi Mizutani, Motoo Yanagita, Jinko Izumi
  • Publication number: 20040248734
    Abstract: An object of the present invention is to provide a method for preparing a catalyst which is useful for synthesis of acrylonitrile due to ammoxidation of organic compounds, especially ammoxidation of propylene.
    Type: Application
    Filed: April 1, 2004
    Publication date: December 9, 2004
    Inventors: Kenichi Miyaki, Motoo Yanagita, Kunio Mori