Patents by Inventor Mototsugu Osada

Mototsugu Osada has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10239119
    Abstract: The apparatus for continuous slab casting having a nozzle exchanging-holding mechanism capable of moving a submerged nozzle at the exchange of the nozzle through a moving-connecting space D of a base under a slide valve mechanism and keeping the connection between the submerged nozzle and the slide valve mechanism during the operation, and a rotation mechanism to rotate the base of the nozzle exchanging-holding mechanism, which is characterized by a fixing mechanism that fixes the submerged nozzle in the nozzle exchanging-holding mechanism by pressing the submerged nozzle toward one or both inner sides of the moving-connecting space D of the base in one or both directions perpendicular to the moving direction of the submerged nozzle during the nozzle exchange.
    Type: Grant
    Filed: November 17, 2016
    Date of Patent: March 26, 2019
    Assignee: SHINAGAWA REFRACTORIES CO., LTD.
    Inventors: Kenji Yamamoto, Atsushi Takata, Mototsugu Osada, Yoshihumi Shigeta
  • Patent number: 10183326
    Abstract: A slab continuous casting apparatus according to this invention is configured to supply molten metal from a tundish to a slab water-cooled mold through at least an upper nozzle, a stopper, and an immersion nozzle and solidify the molten metal, and is provided with an immersion nozzle quick replacement mechanism. The slab continuous casting apparatus includes a discharge direction change mechanism that is provided between the stopper and the immersion nozzle and is capable of freely changing a discharge angle of the molten metal in a horizontal cross-section during casting.
    Type: Grant
    Filed: October 13, 2015
    Date of Patent: January 22, 2019
    Assignee: SHINAGAWA REFRACTORIES CO., LTD.
    Inventors: Kenji Yamamoto, Yoshifumi Shigeta, Mototsugu Osada, Atsushi Takata
  • Publication number: 20180236530
    Abstract: The apparatus for continuous slab casting having a nozzle exchanging-holding mechanism capable of moving a submerged nozzle at the exchange of the nozzle through a moving-connecting space D of a base under a slide valve mechanism and keeping the connection between the submerged nozzle and the slide valve mechanism during the operation, and a rotation mechanism to rotate the base of the nozzle exchanging-holding mechanism, which is characterized by a fixing mechanism that fixes the submerged nozzle in the nozzle exchanging-holding mechanism by pressing the submerged nozzle toward one or both inner sides of the moving-connecting space D of the base in one or both directions perpendicular to the moving direction of the submerged nozzle during the nozzle exchange.
    Type: Application
    Filed: November 17, 2016
    Publication date: August 23, 2018
    Inventors: Kenji YAMAMOTO, Atsushi TAKATA, Mototsugu OSADA, Yoshihumi SHIGETA
  • Patent number: 10029303
    Abstract: The invention provides rotating a submerged nozzle during casting to arbitrarily change the discharge angle of molten metal, causing the molten metal in the mold for slab to be rotated and stirred. A slab continuous casting apparatus according to the invention supplies molten metal from a tundish to a water-cooled mold for slab through at least an upper nozzle, a slide valve and a submerged nozzle and solidified the molten metal and provided with a submerged-nozzle quick replacement mechanism. The slab continuous casting apparatus further includes a discharge-direction changing mechanism capable of arbitrarily changing discharge angle of the molten metal as viewed in a horizontal cross section, during casting, the discharge-direction changing mechanism being provided between a slide valve device for opening and closing the slide valve and the submerged nozzle.
    Type: Grant
    Filed: August 27, 2014
    Date of Patent: July 24, 2018
    Assignee: SHINAGAWA REFRACTORIES CO., LTD.
    Inventors: Kenji Yamamoto, Yoshifumi Shigeta, Mototsugu Osada, Atsushi Takata
  • Publication number: 20170368597
    Abstract: A slab continuous casting apparatus according to this invention is configured to supply molten metal from a tundish to a slab water-cooled mold through at least an upper nozzle, a stopper, and an immersion nozzle and solidify the molten metal, and is provided with an immersion nozzle quick replacement mechanism. The slab continuous casting apparatus includes a discharge direction change mechanism that is provided between the stopper and the immersion nozzle and is capable of freely changing a discharge angle of the molten metal in a horizontal cross-section during casting.
    Type: Application
    Filed: October 13, 2015
    Publication date: December 28, 2017
    Inventors: Kenji YAMAMOTO, Yoshifumi SHIGETA, Mototsugu OSADA, Atsushi TAKATA
  • Publication number: 20170014898
    Abstract: The invention provides rotating a submerged nozzle during casting to arbitrarily change the discharge angle of molten metal, causing the molten metal in the mold for slab to be rotated and stirred. A slab continuous casting apparatus according to the invention supplies molten metal from a tundish to a water-cooled mold for slab through at least an upper nozzle, a slide valve and a submerged nozzle and solidified the molten metal and provided with a submerged-nozzle quick replacement mechanism. The slab continuous casting apparatus further includes a discharge-direction changing mechanism capable of arbitrarily changing discharge angle of the molten metal as viewed in a horizontal cross section, during casting, the discharge-direction changing mechanism being provided between a slide valve device for opening and closing the slide valve and the submerged nozzle.
    Type: Application
    Filed: August 27, 2014
    Publication date: January 19, 2017
    Inventors: Kenji YAMAMOTO, Yoshifumi SHIGETA, Mototsugu OSADA, Atsushi TAKATA
  • Patent number: 9505056
    Abstract: A slide valve apparatus for automatic application of surface pressure is configured to include a connection switching device (20) for switching a connection position of a drive device (7) and a slide case (4) between a first connection position (discharge position) during molten metal discharge and a second connection position (surface pressure operation position) during surface pressure application/release. As a result, the drive stroke of the drive device can be greatly reduced and the already installed drive device can be used as is when a SV apparatus is upgraded.
    Type: Grant
    Filed: March 4, 2013
    Date of Patent: November 29, 2016
    Assignee: SHINAGAWA REFRACTORIES CO. LTD.
    Inventors: Kenji Yamamoto, Yoshifumi Shigeta, Mototsugu Osada, Atsushi Takata
  • Publication number: 20150076385
    Abstract: A slide valve apparatus for automatic application of surface pressure is configured to include a connection switching device (20) for switching a connection position of a drive device (7) and a slide case (4) between a first connection position (discharge position) during molten metal discharge and a second connection position (surface pressure operation position) during surface pressure application/release. As a result, the drive stroke of the drive device can be greatly reduced and the already installed drive device can be used as is when a SV apparatus is upgraded.
    Type: Application
    Filed: March 4, 2013
    Publication date: March 19, 2015
    Inventors: Kenji Yamamoto, Yoshifumi Shigeta, Mototsugu Osada, Atsushi Takata
  • Patent number: 8539977
    Abstract: In order to simplify work of applying and releasing a surface pressure in a slide valve device constructed of a fixed plate, a slide plate, a seal plate, and the like, provided is a slide valve device for automatic surface pressure application and a surface pressure application method therefor, the slide valve device including: a base frame (2) including a positioning member (51) for determining an arrangement location (X) of a seal case (21) and a stopper (52) for fixing the seal case (21) at the arrangement location (X); and a slide case (4) including a pusher (53) for sliding the seal case (21) together with the slide case (4) when sliding the slide case (4) in a surface pressure application direction.
    Type: Grant
    Filed: December 1, 2010
    Date of Patent: September 24, 2013
    Assignee: Shinagawa Refractories Co., Ltd.
    Inventors: Kenji Yamamoto, Mototsugu Osada, Atsushi Takata
  • Patent number: 8490841
    Abstract: A submerged nozzle supporting-replacing mechanism, which is constituted to set an entire width dimension (L3) of each of clampers (20 and 21) to be smaller than a flange diameter dimension (L1) of a submerged nozzle (9) so as to position each of the clampers (20 and 21) by a positioning member (26), and so as to guide an upper surface (43) of a fresh submerged nozzle (9A) by a positioning liner (6), to thereby regulate a height position of the fresh submerged nozzle (9A) during movement in a horizontal direction thereof. The position of the clampers are regulated by setting the entire width dimension of the clampers to be smaller than the flange diameter dimension of the submerged nozzle, which can be smoothly replaced by providing the positioning liner.
    Type: Grant
    Filed: January 5, 2009
    Date of Patent: July 23, 2013
    Assignee: Shinagawa Refractories Co., Ltd.
    Inventors: Kenji Yamamoto, Mototsugu Osada
  • Publication number: 20120175542
    Abstract: In order to simplify work of applying and releasing a surface pressure in a slide valve device constructed of a fixed plate, a slide plate, a seal plate, and the like, provided is a slide valve device for automatic surface pressure application and a surface pressure application method therefor, the slide valve device including: a base frame (2) including a positioning member (51) for determining an arrangement location (X) of a seal case (21) and a stopper (52) for fixing the seal case (21) at the arrangement location (X); and a slide case (4) including a pusher (53) for sliding the seal case (21) together with the slide case (4) when sliding the slide case (4) in a surface pressure application direction.
    Type: Application
    Filed: December 1, 2010
    Publication date: July 12, 2012
    Inventors: Kenji Yamamoto, Mototsugu Osada, Atsuchi Takata
  • Patent number: 8002155
    Abstract: A slide valve device for automatic surface pressure application including a slide valve having a three-layer structure, in which the movable bodies of the seal case is slidable on a support surface of a spring holder. The slide case and the seal case are coupled with each other by means of a coupling device or a coupling stopper, and the cases are slid together by means of an actuator so as to apply and release a surface pressure.
    Type: Grant
    Filed: June 4, 2007
    Date of Patent: August 23, 2011
    Assignee: Shinagawa Refractories Co., Ltd.
    Inventors: Kenji Mitsui, Mototsugu Osada, Hiroaki Morii
  • Publication number: 20100251533
    Abstract: To alleviate a bending stress to be applied to a lower nozzle, by joining a ring-shaped taper portion of the lower nozzle to a receiving taper portion of a receiving member, to thereby prevent generation of a vertical cracking, and further to improve a sealing property of the lower nozzle and a submerged nozzle with a seal material, provided are a submerged nozzle supporting-replacing mechanism and a lower-nozzle/submerged-nozzle sealing method, in which, when an upper surface of a submerged nozzle (6) is joined through clampers (5) with respect to a lower surface of a lower nozzle (4) supported by a receiving member (3) of a lower frame (2) of a slide valve device (1), a receiving taper portion (3A) of the receiving member (3) is joined to a ring-shaped taper portion (4A) of the lower nozzle (4), to thereby suppress a vertical cracking.
    Type: Application
    Filed: December 19, 2008
    Publication date: October 7, 2010
    Inventors: Kenji Yamamoto, Mototsugu Osada
  • Publication number: 20100242245
    Abstract: To regulate a position of each of clampers by setting an entire width dimension of each of the clampers to be smaller than a flange diameter dimension of a submerged nozzle and to smooth replacement of a fresh submerged nozzle by providing a positioning liner, to thereby obtain a simple structure at a low cost, provided is a submerged nozzle supporting-replacing mechanism, which is constituted to set an entire width dimension (L3) of each of clampers (20 and 21) to be smaller than a flange diameter dimension (L1) of a submerged nozzle (9) so as to position each of the clampers (20 and 21) by a positioning member (26), and so as to guide an upper surface (43) of a fresh submerged nozzle (9A) by a positioning liner (6), to thereby regulate a height position of the fresh submerged nozzle (9A) during movement in a horizontal direction thereof.
    Type: Application
    Filed: January 5, 2009
    Publication date: September 30, 2010
    Inventors: Kenji Yamamoto, Mototsugu Osada
  • Publication number: 20090184139
    Abstract: To achieve increase in surface pressure application force and compactification of configuration in a slide valve device having a three-layer structure, in which a seal case is slid by means of a cam surface and movable bodies. The present invention provides a slide valve device for automatic surface pressure application including a slide valve having the three-layer structure, in which the movable bodies of the seal case is slidable on a support surface of a spring holder, the slide case and the seal case are coupled with each other by means of a coupling means or a coupling stopper, and the cases are slid together by means of an actuator so as to apply and release a surface pressure.
    Type: Application
    Filed: June 4, 2007
    Publication date: July 23, 2009
    Applicant: SHINAGAWA REFRACTORIES CO., LTD.
    Inventors: Kenji Mitsui, Mototsugu Osada, Hiroaki Morii
  • Patent number: 7455201
    Abstract: A pressing means for pressing a slide plate against a fixed plate by uniform pressure has simple, strong construction and can be easily assembled. A slide gate valve unit includes a pair of pressing members 10 having a U-shaped cross section and capable of receiving protrusions 11 protruding from sides of a base frame secured to the lower surface of the bottom wall of a molten metal container and the lower surfaces of side parts of a slide case 4. Elastic members 12 are extended between upper parts 10a of the pressing members and the upper surfaces of the protrusions of the base frame. Side parts of the slide case 4 are supported on the upper surfaces of the lower parts 10b of the pressing members.
    Type: Grant
    Filed: November 7, 2005
    Date of Patent: November 25, 2008
    Assignee: Shinagawa Refractories Co., Ltd.
    Inventors: Kenji Mitsui, Mototsugu Osada
  • Publication number: 20070267591
    Abstract: A pressing means for pressing a slide plate against a fixed plate by uniform pressure has simple, strong construction and can be easily assembled. A slide gate valve unit includes a pair of pressing members 10 having a U-shaped cross section and capable of receiving protrusions 11 protruding from sides of a base frame secured to the lower surface of the bottom wall of a molten metal container and the lower surfaces of side parts of a slide case 4. Elastic members 12 are extended between upper parts 10a of the pressing members and the upper surfaces of the protrusions of the base frame. Side parts of the slide case 4 are supported on the upper surfaces of the lower parts 10b of the pressing members.
    Type: Application
    Filed: November 7, 2005
    Publication date: November 22, 2007
    Inventors: Kenji Mitsui, Mototsugu Osada
  • Patent number: 7258256
    Abstract: A surface pressure releasing plate and a surface pressure releasing bar are slidable relative to each other smoothly by compressing compression springs uniformly. A surface pressure applying device for a slide valve according to the present invention compresses compression springs uniformly in applying and releasing surface pressure and makes a surface pressure releasing plate and a surface pressure releasing bar smoothly slide relative to each other by matching an arrangement center of projections on the surface pressure releasing plate with an arrangement center of the compression springs.
    Type: Grant
    Filed: September 27, 2004
    Date of Patent: August 21, 2007
    Assignee: Shinagawa Refractories Co., Ltd.
    Inventors: Kenji Mitsui, Mototsugu Osada
  • Publication number: 20070080312
    Abstract: The present invention makes it possible to slide a surface pressure releasing plate and a surface pressure releasing bar relative to each other smoothly by compressing compression springs uniformly. A surface pressure applying device for a slide valve according to the present invention compresses compression springs (11) uniformly in applying and releasing surface pressure and makes a surface pressure releasing plate (13) and a surface pressure releasing bar (15) smoothly slide relative to each other by matching an arrangement center (A) of projections (14) on the surface pressure releasing plate (13) with an arrangement center (B) of the compression springs (11).
    Type: Application
    Filed: September 27, 2004
    Publication date: April 12, 2007
    Applicant: SURFACE PRESSURE LOAD DEVICE OF SLIDE VALVE
    Inventors: Kenji Mitsui, Mototsugu Osada
  • Patent number: 5613545
    Abstract: This invention relates to an inert gas injecting plate brick or nozzle brick for use in a sliding gate valve apparatus of molten metal, characterised in that said plate brick or insert nozzle brick is horizontally split into at least two parts, and a number of small diameter pipes are sealingly arranged and secured in said split surfaces. According to such a plate brick or nozzle brick, it is possible to prevent leakage of injection gas in such kind of apparatus, it is possible to carry out a stable casting working, and complicated, high cost, additional processes such as cutting working, boring working and connecting working of said bricks can be saved.
    Type: Grant
    Filed: October 26, 1994
    Date of Patent: March 25, 1997
    Assignee: Shinagawa Refractories Co. Ltd.
    Inventors: Takashi Otsuka, Kenji Yamamoto, Mototsugu Osada, Tadao Taniguchi, Yoshifumi Shigeta