Abstract: This invention relates to a process for co-producing methanol and ammonia, wherein a syngas mixture consisting essentially of carbon monoxide (CO), carbon dioxide (CO2) and hydrogen (H2) is first partially reacted in a methanol once-through reactor, unreacted syngas is divided into a first and a second stream, the first stream is purified and fed to an ammonia synthesis section, and the second stream is fed to a methanol synthesis and purification section. With this process it is possible to produce methanol and ammonia at very high capacities in an integrated single process, applying unit operations not exceeding current practical capacity limitations. For example, the process allows production of 8000 mtpd of methanol and 2000 mtpd of ammonia starting from natural gas and air. The process further shows a balanced production of ammonia and carbon dioxide, thus allowing co-production of urea also to be integrated.

Abstract: The invention relates to a process for increasing the carbon monoxide content of a feed gas mixture comprising carbon dioxide, hydrogen and carbon monoxide via a catalytic reversed water gas shift reaction, comprising the steps of (1) heating the feed gas mixture having an initial feed temperature of at most 350° C. in a first zone to a temperature within a reaction temperature range in the presence of a first catalyst; and (2) contacting the heated feed gas in a second zone within the reaction temperature range with a second catalyst. This process shows relatively high conversion of carbon dioxide, and virtually no methane or coke is being formed, allowing stable operation.

Abstract: The invention relates to a combined reforming process for making synthesis gas from a desulphurized gaseous hydrocarbon feedstock, wherein the feedstock is split into a first and a second feedstock stream, the first feedstock stream is mixed with steam and fed to a gas heated reformer (GHR) and a steam methane reformer (SMR) operated in series, and the second feedstock stream is mixed with reformed gas coming from the SMR and fed with oxygen to a non-catalytic partial oxidation reformer (POX). The process of the invention enables to produce syngas with adjustable composition and at very high capacity in a single line. The process specifically allows designing a methane-to-methanol production plant with a capacity exceeding 10000 mtpd using technically and economically feasible reforming equipment, and showing high feedstock and energy efficiency. The invention further relates to an integrated process for making methanol from a hydrocarbon feedstock comprising said combined reforming process.

Abstract: The invention relates to a process for increasing the carbon monoxide content of a feed gas mixture comprising carbon dioxide, hydrogen and carbon monoxide via a catalytic reversed water gas shift reaction, comprising the steps of (1) heating the feed gas mixture having an initial feed temperature of at most 350° C. in a first zone to a temperature within a reaction temperature range in the presence of a first catalyst; and (2) contacting the heated feed gas in a second zone within the reaction temperature range with a second catalyst. This process shows relatively high conversion of carbon dioxide, and virtually no methane or coke is being formed, allowing stable operation.

Abstract: The invention relates to a process of making a syngas mixture containing hydrogen, carbon monoxide and carbon dioxide, comprising a step of contacting a gaseous feed mixture containing carbon dioxide and hydrogen with a catalyst, which catalyst substantially consists of Mn oxide and an oxide of at least one member selected from the group consisting of Cr, Ni, La, Ce, W, and Pt. This process enables hydrogenation of carbon dioxide into carbon monoxide with high selectivity, and good catalyst stability over time and under variations in processing conditions. The process can be applied separately, but can also be integrated with other processes, both up-stream and/or down-stream; like methane reforming or other synthesis processes for making products like alkanes, aldehydes, or alcohols.

Abstract: The invention relates to a process for increasing the carbon monoxide content of a feed gas mixture comprising carbon dioxide, hydrogen and carbon monoxide via a catalytic reversed water gas shift reaction, comprising the steps of (1) heating the feed gas mixture having an initial feed temperature of at most 350° C. in a first zone to a temperature within a reaction temperature range in the presence of a first catalyst; and (2) contacting the heated feed gas in a second zone within the reaction temperature range with a second catalyst. This process shows relatively high conversion of carbon dioxide, and virtually no methane or coke is being formed, allowing stable operation.

Abstract: This invention relates to a process for co-producing methanol and ammonia, wherein a syngas mixture consisting essentially of carbon monoxide (CO), carbon dioxide (CO2) and hydrogen (H2) is first partially reacted in a methanol once-through reactor, unreacted syngas is divided into a first and a second stream, the first stream is purified and fed to an ammonia synthesis section, and the second stream is fed to a methanol synthesis and purification section. With this process it is possible to produce methanol and ammonia at very high capacities in an integrated single process, applying unit operations not exceeding current practical capacity limitations. For example, the process allows production of 8000 mtpd of methanol and 2000 mtpd of ammonia starting from natural gas and air. The process further shows a balanced production of ammonia and carbon dioxide, thus allowing co-production of urea also to be integrated.

Abstract: The invention relates to a combined reforming process for making synthesis gas from a desulphurised gaseous hydrocarbon feedstock, wherein the feedstock is split into a first and a second feedstock stream, the first feedstock stream is mixed with steam and fed to a gas heated reformer (GHR) and a steam methane reformer (SMR) operated in series, and the second feedstock stream is mixed with reformed gas coming from the SMR and fed with oxygen to a non-catalytic partial oxidation reformer (POX). The process of the invention enables to produce syngas with adjustable composition and at very high capacity in a single line. The process specifically allows designing a methane-to-methanol production plant with a capacity exceeding 10000 mtpd using technically and economically feasible reforming equipment, and showing high feedstock and energy efficiency. The invention further relates to an integrated process for making methanol from a hydrocarbon feedstock comprising said combined reforming process.

Abstract: The invention relates to a process for increasing the carbon monoxide content of a feed gas mixture comprising carbon dioxide, hydrogen and carbon monoxide via a catalytic reversed water gas shift reaction, comprising the steps of (1) heating the feed gas mixture having an initial feed temperature of at most 350° C. in a first zone to a temperature within a reaction temperature range in the presence of a first catalyst; and (2) contacting the heated feed gas in a second zone within the reaction temperature range with a second catalyst. This process shows relatively high conversion of carbon dioxide, and virtually no methane or coke is being formed, allowing stable operation.

Abstract: The invention relates to a process of making a syngas mixture containing hydrogen, carbon monoxide and carbon dioxide, comprising a step of contacting a gaseous feed mixture containing carbon dioxide and hydrogen with a catalyst, which catalyst substantially consists of Mn oxide and an oxide of at least one member selected from the group consisting of Crl Ni, La, Ce, W, and Pt. This process enables hydrogenation of carbon dioxide into carbon monoxide with high selectivity, and good catalyst stability over time and under variations in processing conditions. The process can be applied separately, but can also be integrated with other processes, both up-stream and/or down-stream; like methane reforming or other synthesis processes for making products like alkanes, aldehydes, or alcohols.