Patents by Inventor Muneo Mitamura
Muneo Mitamura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20120068694Abstract: Before detecting a mechanical angular absolute position ?abs of a rotating shaft (4) within one turn using a two-pole absolute value encoder (2) and a multi-pole absolute value encoder (3) having Pp (Pp: an integer of 3 or more) pole pairs, the rotating shaft (4) is rotated to measure a temporary absolute value ?elt of the multi-pole absolute value encoder (3) in relation to each absolute value ?t of the two-pole absolute value encoder (2), and a temporary pole-pair number (Nx) for a multi-pole magnet is assigned to each absolute value ?t. In actual detecting, an absolute value ?ti of the two-pole absolute value encoder and an absolute value ?elr of the multi-pole absolute value encoder are measured, the temporary pole-pair number (Nx) assigned to the absolute value ?ti is corrected on the basis of an absolute value ?elti of the multi-pole absolute value encoder assigned to the absolute value ?ti and the measured absolute value ?elr, thus calculating a pole-pair number (Nr).Type: ApplicationFiled: April 24, 2007Publication date: March 22, 2012Applicant: HARMONIC DRIVE SYSTEMS INC.Inventors: Muneo Mitamura, Kunio Miyashita, Junji Koyama
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Patent number: 7994749Abstract: A multiple-rotation absolute-value encoder of a geared motor, wherein the geared motor (10) reduces the rotational speed of a motor shaft (12) and takes it out from a gear shaft (14) to drive a machine device (15) in an operating range corresponding to two rotations of the gear shaft (14). The multiple-rotation absolute-value encoder (20) fitted to the geared motor (10) is made up of a gear shaft absolute value encoder (30) for detecting the absolute position of the gear shaft (14) and a load side absolute value encoder (50) having a two-pole magnet (51) and a magnetic sensor (52) rotating at a rotational speed reduced to half the rotational speed of the gear shaft (14) through the magnetic gear (40).Type: GrantFiled: August 8, 2006Date of Patent: August 9, 2011Assignee: Harmonic Drive Systems Inc.Inventors: Kunio Miyashita, Junji Koyama, Muneo Mitamura, Yasuo Sawamura
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Publication number: 20110025312Abstract: A magnetic encoder includes a multi-pole magnetic detecting unit having a multi-pole magnet. In the multi-pole magnetic detecting unit, first and second magnetic detecting elements that output sinusoidal signals having a 90° phase difference are arranged apart from third and fourth magnetic detecting elements at a mechanical angle of 180°. The first and third magnetic detecting elements are disposed at the same position represented by an electrical angle and output sinusoidal signals of a same phase. The second and fourth magnetic detecting elements are arranged at the same position represented by an electrical angle and output sinusoidal signals of a same phase.Type: ApplicationFiled: April 24, 2007Publication date: February 3, 2011Inventors: Kunio Nagano, Muneo Mitamura, Junji Koyama
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Publication number: 20090140731Abstract: A multiple-rotation absolute-value encoder of a geared motor, wherein the geared motor (10) reduces the rotational speed of a motor shaft (12) and takes it out from a gear shaft (14) to drive a machine device (15) in an operating range corresponding to the two rotations of the gear shaft (14). The multiple-rotation absolute-value encoder (20) fitted to the geared motor (10) comprises a gear shaft absolute value encoder (30) detecting the absolute position of the gear shaft (14) and a load side absolute value encoder (50) having a two-pole magnet (51) and a magnetic sensor (52) rotating at a rotational speed reduced to half the rotational speed of the gear shaft (14) through the magnetic gear (40). Since the operating range of the machine device (15) corresponds to one rotation of the two-pole magnet (51), the absolute position of the machine device (15) is determined based on an output from the magnetic sensor (52).Type: ApplicationFiled: August 8, 2006Publication date: June 4, 2009Inventors: Kunio Miyashita, Junji Koyama, Muneo Mitamura, Yasuo Sawamura
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Patent number: 7498914Abstract: An insert member (42) having an identical permeability is fitted in the circular center hole(41a) of a magnetic ring (41) which is then fitted in the circular hollow section (43a) of a fitting-over member (43) having an identical permeability. Under that state, the magnetic ring (41) is placed in a parallel magnetic field. Lines of magnetic flux passing through the magnetic ring (41) held between the insert member (42) and the fitting-over member (43) become linear without substantially inclining against the parallel magnetic field. Under that state, harmonic noise causing a deterioration in detection precision will scarcely appear in the output of a magnetic sensor for detecting the rotating magnetic field of a ring magnet (40) obtained by performing two-pole magnetization on the magnetic ring (41).Type: GrantFiled: May 30, 2005Date of Patent: March 3, 2009Assignee: Harmonic Drive Systems Inc.Inventors: Kunio Miyashita, Junji Koyama, Muneo Mitamura, Yasuo Sawamura
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Patent number: 7471080Abstract: In the magnetic absolute encoder, an ordinary operating circuit and an ordinary/backup operating circuit are actuated during ordinary operation in which power is supplied from the ordinary operating power supply; the single-rotation absolute value (1) and single-rotation absolute value (2) detected by these circuits are compared by the abnormality diagnosis circuit, and the presence or absence of an abnormality is automatically judged During backup in which the ordinary operating power supply is interrupted, only the low-power-consumption ordinary/backup operating circuit is actuated, and the multiple-rotation value (2) is detected At the point in time at which the system is returned to ordinary operation, the multiple-rotation value setting circuit sets the multiple-rotation value (2) as the multiple-rotation value (1) of the ordinary operating circuit. As a result, the calculation operation of the multiple-rotation value (1) can be restarted.Type: GrantFiled: December 7, 2007Date of Patent: December 30, 2008Assignee: Harmonic Drive Systems Inc.Inventors: Kozo Sasaki, Toshiki Maruyama, Toshiyuki Abe, Muneo Mitamura
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Publication number: 20080157705Abstract: In the magnetic absolute encoder, an ordinary operating circuit and an ordinary/backup operating circuit are actuated during ordinary operation in which power is supplied from the ordinary operating power supply; the single-rotation absolute value (1) and single-rotation absolute value (2) detected by these circuits are compared by the abnormality diagnosis circuit, and the presence or absence of an abnormality is automatically judged During backup in which the ordinary operating power supply is interrupted, only the low-power-consumption ordinary/backup operating circuit is actuated, and the multiple-rotation value (2) is detected At the point in time at which the system is returned to ordinary operation, the multiple-rotation value setting circuit sets the multiple-rotation value (2) as the multiple-rotation value (1) of the ordinary operating circuit. As a result, the calculation operation of the multiple-rotation value (1) can be restarted.Type: ApplicationFiled: December 7, 2007Publication date: July 3, 2008Applicant: HARMONIC DRIVE SYSTEMS INC.Inventors: Kozo Sasaki, Toshiki Maruyama, Toshiyuki Abe, Muneo Mitamura
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Patent number: 7375487Abstract: A motor encoder is mounted on a motor shaft of a geared motor 1, and the origin position is detected by using a Z-phase signal. An absolute value encoder with a precision that allows the number of motor rotations to be determined is mounted on an output shaft 4 of a reduction gear, and the absolute rotational position thereof is detected. When the first Z-phase signal generated in conjunction with the rotation of the motor shaft 2a is obtained at startup and at other times, the mechanical starting point at which the motor shaft and output shaft are both positioned at the origin can be calculated based on the absolute rotational position of the reduction-gear output shaft obtained from the output-side absolute value encoder. Since the mechanical starting point is obtained by rotating the motor shaft a single rotation at most, the time required to calculate the mechanical starting point is short in comparison with conventional examples, and extraneous rotational movements can be avoided.Type: GrantFiled: February 27, 2006Date of Patent: May 20, 2008Assignee: Harmonic Drive Systems Inc.Inventors: Kunio Miyashita, Junji Koyama, Muneo Mitamura, Yasuo Sawamura
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Publication number: 20080048811Abstract: An insert member (42) having an identical permeability is fitted in the circular center hole (41a) of a magnetic ring (41) which is then fitted in the circular hollow section (43a) of a fitting-over member (43) having an identical permeability. Under that state, the magnetic ring (41) is placed in a parallel magnetic field. Lines of magnetic flux passing through the magnetic ring (41) held between the insert member (42) and the fitting-over member (43) become linear without substantially inclining against the parallel magnetic field. Under that state, harmonic noise causing deterioration in detection precision will scarcely appear in the output of a magnetic sensor for detecting the rotating magnetic field of a ring magnet (40) obtained by performing two-pole magnetization on the magnetic ring (41).Type: ApplicationFiled: May 30, 2005Publication date: February 28, 2008Inventors: Kunio Miyashita, Junji Koyama, Muneo Mitamura, Yasuo Sawamura
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Publication number: 20060192517Abstract: A motor encoder is mounted on a motor shaft of a geared motor 1, and the origin position is detected by using a Z-phase signal. An absolute value encoder with a precision that allows the number of motor rotations to be determined is mounted on an output shaft 4 of a reduction gear, and the absolute rotational position thereof is detected. When the first Z-phase signal generated in conjunction with the rotation of the motor shaft 2a is obtained at startup and at other times, the mechanical starting point at which the motor shaft and output shaft are both positioned at the origin can be calculated based on the absolute rotational position of the reduction-gear output shaft obtained from the output-side absolute value encoder. Since the mechanical starting point is obtained by rotating the motor shaft a single rotation at most, the time required to calculate the mechanical starting point is short in comparison with conventional examples, and extraneous rotational movements can be avoided.Type: ApplicationFiled: February 27, 2006Publication date: August 31, 2006Applicant: Harmonic Drive Systems Inc.Inventors: Kunio Miyashita, Junji Koyama, Muneo Mitamura, Yasuo Sawamura
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Patent number: 7053361Abstract: A projection linear encoder has an SOQ substrate formed with transmission gratings and grid-like photodiode groups, and a reflecting grating plate with reflecting gratings that are formed facing thereto. A light-blocking film composed of a metal thin film or the like is formed on a surface of a glass substrate of the SOQ substrate, and the transmission gratings are formed by patterning the light-blocking film. The photodiodes are integrally formed by epitaxial growth on the silicon layer of the SOQ substrate. Transmission gratings with high mechanical strength can be formed inexpensively in comparison with cases in which through holes are formed by etching a silicon substrate to manufacture transmission gratings.Type: GrantFiled: April 21, 2004Date of Patent: May 30, 2006Assignees: Harmonic Drive Systems Inc.Inventors: Muneo Mitamura, Kazuhiro Hane, Yoshinori Ito
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Patent number: 7023203Abstract: The encoder rotor of an absolute magnetic encoder mounted on a servomotor shaft has a first drum of a bipolar magnet, and a second drum with a Q-bit multipolar magnetic pole track and a reference track. A signal processor generates absolute signals on the basis of detected signals, which differ in phase by 90° and in which a single rotation represents a single period, from X-phase and Y-phase magnetic sensors disposed facing the first drum, and on the basis of A- and B-phase signals, which differ in phase by 90°, and a reference signal obtained from A-, B-, and Z-phase magnetic sensors disposed facing the second drum. Even if the number of bits Q of the multipolar magnetic pole track is increased in order to enhance the resolution, the number of magnetic pole tracks does not need to be increased, and higher resolution can therefore be obtained without increasing the axial length.Type: GrantFiled: November 24, 2004Date of Patent: April 4, 2006Assignee: Harmonic Drive Systems Inc.Inventors: Kunio Miyashita, Junji Koyama, Muneo Mitamura
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Patent number: 6950769Abstract: In an encoder signal interpolation divider (1) that automatically corrects errors in the offset and gain of an input signal at a high speed with a low cost circuit configuration, and can accurately generate an encoder signal having a predetermined resolution by interpolation division, analog input signals (A1, B1) are subjected to offset correction by a 0-point correction circuit (13) in adders (4, 5) prior to being digitally converted by A/D converters (8, 9), and are subjected to gain correction by an amplitude correction circuit (14) in amplifiers (6, 7). The corrected analog signals are converted to digital values, angle data is calculated in an angle data lookup table (10), and, based on these results, an encoder pulse signal having a predetermined resolution is generated and output from an encoder pulse signal generating circuit (12).Type: GrantFiled: April 7, 2004Date of Patent: September 27, 2005Assignee: Harmonic Drive Systems, Inc.Inventors: Yoshinori Ito, Sadaharu Kanamori, Muneo Mitamura
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Publication number: 20050127906Abstract: The encoder rotor of an absolute magnetic encoder mounted on a servomotor shaft has a first drum of a bipolar magnet, and a second drum with a Q-bit multipolar magnetic pole track and a reference track. A signal processor generates absolute signals on the basis of detected signals, which differ in phase by 90° and in which a single rotation represents a single period, from X-phase and Y-phase magnetic sensors disposed facing the first drum, and on the basis of A- and B-phase signals, which differ in phase by 90°, and a reference signal obtained from A-, B-, and Z-phase magnetic sensors disposed facing the second drum. Even if the number of bits Q of the multipolar magnetic pole track is increased in order to enhance the resolution, the number of magnetic pole tracks does not need to be increased, and higher resolution can therefore be obtained without increasing the axial length.Type: ApplicationFiled: November 24, 2004Publication date: June 16, 2005Applicant: HARMONIC DRIVE SYSTEMS INC.Inventors: Kunio Miyashita, Junji Koyama, Muneo Mitamura
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Publication number: 20050052729Abstract: A projection-type linear encoder has a moving grating plate formed with a set of photodiodes for detecting an origin position and a reflective grating plate formed with reflective grating sections for detecting an origin position. The set of photodiodes for detecting an origin position includes photodiodes (5Z, 5Z1, 5Z?, 5Z1?) that are aligned in accordance with an alignment pattern produced using random numbers, and the reflective grating sections for detecting the origin position include reflective grating sections and non-reflective grating sections that are wider than grating sections for detecting an A phase signal and a B phase signal similarly disposed in accordance with an alignment pattern produced using random numbers. The origin position of the moving grating plate can be precisely detected based on a differential signal of photodiodes (5Z) and photodiodes (5Z?) and a differential signal of photodiodes (5Z1, 5Z1?) that differ in phase by 90° to the photodiodes (5Z, 5Z?).Type: ApplicationFiled: October 31, 2003Publication date: March 10, 2005Inventors: Muneo Mitamura, Yoshinori Ito, Sadaharu Kanamori
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Publication number: 20040262504Abstract: A projection linear encoder has an SOQ substrate formed with transmission gratings and grid-like photodiode groups, and a reflecting grating plate with reflecting gratings that are formed facing thereto. A light-blocking film composed of a metal thin film or the like is formed on a surface of a glass substrate of the SOQ substrate, and the transmission gratings are formed by patterning the light-blocking film. The photodiodes are integrally formed by epitaxial growth on the silicon layer of the SOQ substrate. Transmission gratings with high mechanical strength can be formed inexpensively in comparison with cases in which through holes are formed by etching a silicon substrate to manufacture transmission gratings.Type: ApplicationFiled: April 21, 2004Publication date: December 30, 2004Applicants: Harmonic Drive Systems Inc., Kazuhiro HANEInventors: Muneo Mitamura, Kazuhiro Hane, Yoshinori Ito
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Publication number: 20040260499Abstract: In an encoder signal interpolation divider (1) that automatically corrects errors in the offset and gain of an input signal at a high speed with a low cost circuit configuration, and can accurately generate an encoder signal having a predetermined resolution by interpolation division, analog input signals (A1, B1) are subjected to offset correction by a 0-point correction circuit (13) in adders (4, 5) prior to being digitally converted by A/D converters (8, 9), and are subjected to gain correction by an amplitude correction circuit (14) in amplifiers (6, 7). The corrected analog signals are converted to digital values, angle data is calculated in an angle data lookup table (10), and, based on these results, an encoder pulse signal having a predetermined resolution is generated and output from an encoder pulse signal generating circuit (12).Type: ApplicationFiled: April 7, 2004Publication date: December 23, 2004Applicant: Harmonic Drive Systems Inc.Inventors: Yoshinori Ito, Sadaharu Kanamori, Muneo Mitamura
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Publication number: 20040183701Abstract: A projection-type rotary encoder is provided which has a light source, an object grating plate in which a substantially fan-shaped object grating for transmitting light is arranged at constant angular intervals in the circumferential direction, a rotary scale plate in which a substantially fan-shaped scale grating for transmitting light is arranged at constant angular intervals in the circumferential direction, and a photodiode grating plate in which a substantially fan-shaped photodiode photosensitive surface grating is arranged at constant angular intervals in the circumferential direction. A scale grating 32A is formed in the rotary scale plate with a shape and size that correspond to a light image of the object grating 31A incident on the surface thereof. A photodiode photosensitive surface grating 33A is formed in the photodiode grating plate with a shape and size that correspond to a light image of the scale grating 32A incident on the surface thereof.Type: ApplicationFiled: March 3, 2004Publication date: September 23, 2004Applicant: Harmonic Drive Systems Inc.Inventors: Muneo Mitamura, Yoshinori Ito, Sadaharu Kanamori