Abstract: The present disclosure relates to a stretch/bent roof rail apparatus for use on an exterior body surface of a vehicle. The apparatus may have a roof rail having a body portion, with the body portion having an opening. A housing assembly is adapted to fit at least partially within the opening in the body portion and has a support cradle and a cap. The support cradle and the cap may be configured to be secured to one another. The housing assembly may further being configured to enable an electrically powered component to be arranged within the cap and provided with an unobstructed line of sight outwardly from the roof rail body portion. The support cradle may have a footprint generally in accordance with the roof rail and configured to fit substantially completely within the roof rail. This helps to support the electrically powered component such that the roof rail, the housing assembly, and the electrically powered component form a unitary assembly when assembled together.

Abstract: An accessory component having a co-formed light pipe is disclosed. In one embodiment the accessory component is formed by a co-extrusion operation that co-extrudes the accessory component with a connecting portion and a light pipe supporting portion, wherein the light supporting portion has a light pipe integrated into the light pipe supporting portion. The co-forming of the light pipe enables exposed mounting of the light pipe over its full length. The co-formed supporting portion encapsulates the light pipe providing additional protection to the surface of the light pipe while causing little to no impedance of the light emissions from the light pipe itself. The co-formed accessory component itself may be optically clear, diffuse, or tinted to provide color or appearance variations to the light emitted by the light pipe. The surface finish of the co-formed accessory component may also be varied to provide light diffusion or to alter the appearance of the accessory component.

Abstract: The present disclosure relates to a stretch/bent roof rail apparatus for use on an exterior body surface of a vehicle. The apparatus may have a roof rail having a body portion, with the body portion having an opening. A housing assembly is adapted to fit at least partially within the opening in the body portion and has a support cradle and a cap. The support cradle and the cap may be configured to be secured to one another. The housing assembly may further being configured to enable an electrically powered component to be arranged within the cap and provided with an unobstructed line of sight outwardly from the roof rail body portion. The support cradle may have a footprint generally in accordance with the roof rail and configured to fit substantially completely within the roof rail. This helps to support the electrically powered component such that the roof rail, the housing assembly, and the electrically powered component form a unitary assembly when assembled together.

Abstract: An accessory component having a co-formed light pipe is disclosed. In one embodiment the accessory component is formed by a co-extrusion operation that co-extrudes the accessory component with a connecting portion and a light pipe supporting portion, wherein the light supporting portion has a light pipe integrated into the light pipe supporting portion. The co-forming of the light pipe enables exposed mounting of the light pipe over its full length. The co-formed supporting portion encapsulates the light pipe providing additional protection to the surface of the light pipe while causing little to no impedance of the light emissions from the light pipe itself. The co-formed accessory component itself may be optically clear, diffuse, or tinted to provide color or appearance variations to the light emitted by the light pipe. The surface finish of the co-formed accessory component may also be varied to provide light diffusion or to alter the appearance of the accessory component.