Abstract: A door check device for installation between a vehicle body and a vehicle door that swings in opposing opening and closing directions relative to the vehicle body is provided. The door check device comprises a housing assembly and an elongated link member. The housing assembly comprises a first mounting structure, and a plastic housing member containing a biasing structure, a first link member engaging structure and a second link member engaging structure therein. The plastic housing member has a first engagement structure. The first mounting structure includes a plastic cover that has a second engagement structure that is constructed and arranged to engage with the first engagement structure to form an area of contact therebetween. The plastic housing member and the plastic cover are secured by fusion of the materials to each other in the area of contact between the first and the second engagement structures.

Abstract: A door check device for installation between a vehicle body and a vehicle door that swings in opposing opening and closing directions relative to the vehicle body is provided. The door check device comprises a housing assembly and an elongated link member. The housing assembly comprises a first mounting structure, and a plastic housing member containing a biasing structure, a first link member engaging structure and a second link member engaging structure therein. The plastic housing member has a first engagement structure. The first mounting structure includes a plastic cover that has a second engagement structure that is constructed and arranged to engage with the first engagement structure to form an area of contact therebetween. The plastic housing member and the plastic cover are secured by fusion of the materials to each other in the area of contact between the first and the second engagement structures.

Abstract: A method of assembling a vehicle door hinge that includes providing a first bracket comprising a single pivot arm extending transversely from a base of the first bracket, wherein a first pivot axis hole is disposed in the single pivot arm of the first bracket; providing a second bracket comprising a single pivot arm extending transversely from a base of the second bracket, wherein a cylindrical bearing of a pivot bushing is disposed in a second pivot axis hole disposed in the single pivot arm of the second bracket; and coupling a pivot pin to the pivot bushing and the first and second brackets to rotatably couple the first and second brackets together by press fitting a knurled cylindrical surface of the pivot pin with a receiving surface of the single pivot arm of the first bracket that defines the first pivot axis hole, wherein a shoulder of the pivot pin that is adjacent to the knurled cylindrical surface is disposed within a bore of the pivot pin and the second pivot axis hole.

Abstract: A method of assembling a vehicle door hinge that includes providing a first bracket comprising a single pivot arm extending transversely from a base of the first bracket, wherein a first pivot axis hole is disposed in the single pivot arm of the first bracket; providing a second bracket comprising a single pivot arm extending transversely from a base of the second bracket, wherein a cylindrical bearing of a pivot bushing is disposed in a second pivot axis hole disposed in the single pivot arm of the second bracket; and coupling a pivot pin to the pivot bushing and the first and second brackets to rotatably couple the first and second brackets together by press fitting a knurled cylindrical surface of the pivot pin with a receiving surface of the single pivot arm of the first bracket that defines the first pivot axis hole, wherein a shoulder of the pivot pin that is adjacent to the knurled cylindrical surface is disposed within a bore of the pivot pin and the second pivot axis hole.

Abstract: A vehicle door hinge that includes a door bracket mountable to a vehicle door, a body bracket mountable to a vehicle body, a pivot bushing having a cylindrical bearing that is disposed within a pivot axis hole of the body bracket, and a pivot pin that rotatably couples the door bracket and the body bracket together. The pivot pin includes a first shoulder disposed within the cylindrical bearing; and the pivot pin includes a second shoulder extending from the first shoulder. The second shoulder has a knurled cylindrical surface that is disposed within a pivot axis hole of the door bracket.

Abstract: A vehicle door hinge that includes a door bracket mountable to a vehicle door, a body bracket mountable to a vehicle body, a pivot bushing having a cylindrical bearing that is disposed within a pivot axis hole of the body bracket, and a pivot pin that rotatably couples the door bracket and the body bracket together. The pivot pin includes a first shoulder disposed within the cylindrical bearing; and the pivot pin includes a second shoulder extending from the first shoulder. The second shoulder has a knurled cylindrical surface that is disposed within a pivot axis hole of the door bracket.

Abstract: A vehicle hinge assembly including a first hinge member mounted to a vehicle body or a vehicle closure panel and a second hinge member mounted to the other of the vehicle body or the vehicle closure panel. A first contact member is fixed to the first hinge member and a second contact member is fixed to the second hinge member. The first contact member and the second contact member have first and second surfaces, respectively, that frictionally engage each other. The first contact member and the second contact member are arranged between the first hinge member and the second hinge member such that relative motion of the vehicle closure panel between an open position and a closed position causes relative frictional motion between the first contact member and the second contact member to provide a resistance for controlling the movement of the vehicle closure member.