Abstract: A mast navigation light includes a base assembly affixable to a surface, a pivot mechanism secured to the base assembly, a mast coupled at a proximal end with the pivot mechanism, and a light secured to a distal end of the mast. The pivot mechanism is configured to effect pivoting of the mast about at least two axes.

Abstract: A vehicle pedal with a pedal base defining a sensor housing and a pedal arm overlying and spaced from and pivotally coupled to the pedal base. A sensor in the sensor housing includes a sensor element that moves in the direction of the pedal base in response to the movement of the pedal arm to generate an electrical signal used to determine to position of the pedal arm. In one embodiment, the sensor includes a strain gage and the sensor element is an actuator that flexes the strain gage. In another embodiment, the sensor includes a Hall Effect sensor and the sensor element is a magnet whose movement results in a magnetic field change sensed by the Hall Effect sensor. In a further embodiment, the sensor element is a cap with wipers that slide against a resistive element.

Abstract: A vehicle pedal with a contacting sensor that comprises a pedal arm coupled to and rotatable relative to a pedal housing. A rotor includes a first end coupled to the pedal arm and an opposed end with contactors abutting and adapted to slide against a resistive element in response to the rotation of the pedal arm. A head on the rotor includes means for preventing the over-deflection of the contactors. In one embodiment, the means for preventing the over-deflection of the contactors comprises an extension on the head of the rotor that defines a stop limiting the deflection of the contactors. In another embodiment, the means for preventing the over-deflection of the contactors comprises the combination of a tab on the head of the rotor and a wall in the interior of the pedal housing. The tab abuts against the wall and prevents the movement of the rotor in the direction of the resistive element.

Abstract: A vehicle pedal with a contacting sensor that comprises a pedal arm coupled to and rotatable relative to a pedal housing. A rotor includes a first end coupled to the pedal arm and an opposed end with contactors abutting and adapted to slide against a resistive element in response to the rotation of the pedal arm. A head on the rotor includes means for preventing the over-deflection of the contactors. In one embodiment, the means for preventing the over-deflection of the contactors comprises an extension on the head of the rotor that defines a stop limiting the deflection of the contactors. In another embodiment, the means for preventing the over-deflection of the contactors comprises the combination of a tab on the head of the rotor and a wall in the interior of the pedal housing. The tab abuts against the wall and prevents the movement of the rotor in the direction of the resistive element.

Abstract: A vehicle pedal comprising a housing for a pedal arm with a drum, a rotor coupled to the drum and including a contractor that slides against a strip of resistive material in the housing, and an assembly for setting and locking the index position of the rotor. In one embodiment, the rotor extends through a window that is defined in the housing and limits the movement of the rotor during the index setting operation. In one embodiment, a plastic pin that is either separate from or unitary with the rotor is fitted into a slot defined in the drum. In another embodiment, a potting material is deposited and cured in the slot in the drum for locking the pin in the slot. In another embodiment, the pin is unitary with the drum of the pedal arm and is press-fitted into a slot in the rotor. In a further embodiment, the drum and rotor include respective plates and the pin is a clip that locks the plates together.

Abstract: A vehicle pedal with a contacting position sensor. The pedal includes a housing with an interior housing wall that divides the housing into first and second interior housing chambers. The drum of the pedal arm is located in the first interior housing chamber and the sensor rotor is located in the second interior housing chamber. First and second housing side covers cover the first and second interior housing chambers respectively. The drum is mounted on and supported by the interior housing wall and the first housing cover for rotation of the drum in the first interior housing chamber relative to the pedal housing. A retainer with a pin and a clip extend through respective through-holes in the rotor and into respective slots in the drum and the clip engages against an interior shoulder in the drum for locking the rotor on the drum.

Abstract: A vehicle pedal comprising a housing for a pedal arm with a drum, a rotor coupled to the drum and including a contractor that slides against a strip of resistive material in the housing, and an assembly for setting and locking the index position of the rotor. In one embodiment, the rotor extends through a window that is defined in the housing and limits the movement of the rotor during the index setting operation. In one embodiment, a plastic pin that is either separate from or unitary with the rotor is fitted into a slot defined in the drum. In another embodiment, a potting material is deposited and cured in the slot in the drum for locking the pin in the slot. In another embodiment, the pin is unitary with the drum of the pedal arm and is press-fitted into a slot in the rotor. In a further embodiment, the drum and rotor include respective plates and the pin is a clip that locks the plates together.

Abstract: A vehicle pedal resistance and kickdown assembly including a plunger moveable in a housing between first and second positions. The plunger defines a recess for a rod, A first spring in the housing biases the plunger in the first position. A second spring retains the rod in the plunger recess in the first position. In one embodiment, the recess in the plunger is an elongate recess in a flat front face of the plunger. In one embodiment, the housing defines an aperture in a to or bottom wall of the housing that has a length greater than the length of the second spring and the second spring is inserted lengthwise into the housing through the aperture. In one embodiment, the second spring is retained in a clip in the housing.

Abstract: A vehicle pedal with a pedal base defining a sensor housing and a pedal arm overlying and spaced from and pivotally coupled to the pedal base. A sensor in the sensor housing includes a sensor element that moves in the direction of the pedal base in response to the movement of the pedal arm to generate an electrical signal used to determine to position of the pedal arm. In one embodiment, the sensor includes a strain gage and the sensor element is an actuator that flexes the strain gage. In another embodiment, the sensor includes a Hall Effect sensor and the sensor element is a magnet whose movement results in a magnetic field change sensed by the Hall Effect sensor. In a further embodiment, the sensor element is a cap with wipers that slide against a resistive element.

Abstract: A vehicle pedal comprising a housing for a pedal arm with a drum, a rotor coupled to the drum and including a contactor that slides against a strip of resistive material in the housing, and an assembly for setting and locking the index position of the rotor. In one embodiment, the rotor extends through a window that is defined in the housing and limits the movement of the rotor during the index setting operation. In one embodiment, a plastic pin that is either separate from or unitary with the rotor is fitted into a slot defined in the drum. In another embodiment, a potting material is deposited and cured in the slot in the drum for locking the pin in the slot. In another embodiment, the pin is unitary with the drum of the pedal arm and is press-fitted into a slot in the rotor. In a further embodiment, the drum and rotor include respective plates and the pin is a clip that locks the plates together.

Abstract: A magnet assembly retained on the rotor of a rotary position sensor such as, for example, the drum of a vehicle pedal. The drum of the vehicle pedal includes a retention pocket for the magnet assembly. In one embodiment, the magnet assembly includes a magnet with a pair of spaced apart legs and a pair of pole pieces abutted against the exterior of the legs. Each of the pole pieces includes a plurality of pointed barbs that are pressed into the material of the retention pocket on the drum of the vehicle pedal to retain the magnet assembly on the vehicle pedal.

Abstract: A vehicle pedal assembly with a rotatable pedal. A hysteresis assembly includes a friction device and plunger, and first and second springs that are all separate and decoupled from each other and the pedal. The first spring exerts a force against the friction plunger that forces the friction device into frictional contact with the housing to generate and transfer a resistance force to the pedal. The first spring also exerts a force against the pedal when a foot force is removed from the pedal to return the pedal to idle with and without the movement of the friction device and without the force of the second spring. The second spring exerts a force against the friction device when the foot force is removed to return the pedal to idle without the force of the first spring. Barriers block the entry of debris into the housing.

Abstract: A vehicle pedal resistance and kickdown assembly including a plunger moveable in a housing between first and second positions. The plunger defines a recess for a rod, A first spring in the housing biases the plunger in the first position. A second spring retains the rod in the plunger recess in the first position. In one embodiment, the recess in the plunger is an elongate recess in a fiat front face of the plunger. In one embodiment, the housing defines an aperture in a to or bottom wall of the housing that has a length greater than the length of the second spring and the second spring is inserted lengthwise into the housing through the aperture.

Abstract: A vehicle pedal with a contacting position sensor. The pedal includes a housing with an interior housing wall that divides the housing into first and second interior housing chambers. The drum of the pedal arm is located in the first interior housing chamber and the sensor rotor is located in the second interior housing chamber. First and second housing side covers cover the first and second interior housing chambers respectively. The drum is mounted on and supported by the interior housing wall and the first housing cover for rotation of the drum in the first interior housing chamber relative to the pedal housing. A retainer with a pin and a clip extend through respective through-holes in the rotor and into respective slots in the drum and the clip engages against an interior shoulder in the drum for locking the rotor on the drum.

Abstract: A vehicle pedal assembly with a rotatable pedal. A hysteresis assembly includes a friction device and plunger, and first and second springs that are all separate and decoupled from each other and the pedal. The first spring exerts a force against the friction plunger that forces the friction device into frictional contact with the housing to generate and transfer a resistance force to the pedal. The first spring also exerts a force against the pedal when a foot force is removed from the pedal to return the pedal to idle with and without the movement of the friction device and without the force of the second spring. The second spring exerts a force against the friction device when the foot force is removed to return the pedal to idle without the force of the first spring. Barriers block the entry of debris into the housing.

Abstract: A vehicle pedal assembly comprising a housing for a pedal, the housing being made of a molded plastic material and including a mounting flange with a nut type metal mounting insert that has been insert molded into the plastic material. In one embodiment, the mounting insert is a T-nut type including a radial collar with a plurality of tabs each terminating in a distal barb. In one embodiment, the distal barb is rounded and insert molded into the plastic material of the mounting flange and in another embodiment the distal barb is arrow-shaped and press-fitted into a slot defined in the mounting flange. In another embodiment, the mounting insert is a slotted flange T-nut type.

Abstract: A vehicle pedal assembly with a rotatable pedal. A hysteresis assembly includes a friction device and plunger, and first and second springs that are all separate and decoupled from each other and the pedal. The first spring exerts a force against the friction plunger that forces the friction device into frictional contact with the housing to generate and transfer a resistance force to the pedal. The first spring also exerts a force against the pedal when a foot force is removed from the pedal to return the pedal to idle with and without the movement of the friction device and without the force of the second spring. The second spring exerts a force against the friction device when the foot force is removed to return the pedal to idle without the force of the first spring. Barriers block the entry of debris into the housing.

Abstract: A vehicle pedal comprising a housing for a pedal arm with a drum, a rotor coupled to the drum and including a contactor that slides against a strip of resistive material in the housing, and an assembly for setting and locking the index position of the rotor. In one embodiment, the rotor extends through a window that is defined in the housing and limits the movement of the rotor during the index setting operation. In one embodiment, a plastic pin that is either separate from or unitary with the rotor is fitted into a slot defined in the drum. In another embodiment, a potting material is deposited and cured in the slot in the drum for locking the pin in the slot. In another embodiment, the pin is unitary with the drum of the pedal arm and is press-fitted into a slot in the rotor. In a further embodiment, the drum and rotor include respective plates and the pin is a clip that locks the plates together.

Abstract: A vehicle pedal assembly comprising a pedal housing that receives the drum of a pedal arm. An elongate tubular hollow shaft which, in one embodiment, may be made of metal extends through a through-hole defined in the drum and into the side walls of the pedal housing. The pedal shaft may be secured in the pedal housing with lips on the respective side walls that are heat staked against the ends of the pedal shaft. Alternatively, the pedal shaft can include flared distal ends that abut against the exterior surface of the respective side walls, or slots can be formed in the interior surface of the respective side walls of the pedal housing for receiving the respective distal ends of the pedal shaft. The through-hole of the drum and the shaft may include regions of varying diameter.

Abstract: A mounting assembly which, in one embodiment, is for a pedal assembly including a plate with at least a first mounting bracket including an interior wall which, in one embodiment, defines an aperture and a pair of slots. A sleeve is fitted in the opening and, in one embodiment, is generally U-shaped and includes both an arcuate base and a pair of arms. The base is fitted in the aperture and at least the distal end of the pair of arms is fitted in the pair of slots respectively. The interior wall is configured so that, in one embodiment, a generally circular aperture is defined in the bracket when the sleeve is fitted therein; and, in another embodiment, a generally oval-shaped aperture is defined in the bracket when the sleeve is fitted therein.