Abstract: The present disclosure is directed to extrusion for a vehicle component. The vehicle component includes a plurality of flanges that form a periphery of the vehicle component, a cavity that extends through the periphery of the vehicle component, a corner portion that is positioned proximate to a corner defined by a pair of the plurality of flanges, and a channel that is positioned proximate to the corner portion.

Abstract: A method of assembling a unibody vehicle includes securing a cab back panel of a cab back panel directly to an upturned flange of a cargo box floor. A unibody vehicle assembly according to another exemplary aspect of the present disclosure includes, among other things, a cab back panel, a cargo box floor, and a passenger compartment floor. The cab back panel is secured directly to the cargo box floor. The cab back panel provides a back wall of a passenger cab and a front wall of a cargo area.

Abstract: The present disclosure is directed to extrusion for a vehicle component. The vehicle component includes a plurality of flanges that form a periphery of the vehicle component, a cavity that extends through the periphery of the vehicle component, a corner portion that is positioned proximate to a corner defined by a pair of the plurality of flanges, and a channel that is positioned proximate to the corner portion.

Abstract: The present disclosure generally relates to a rear sill assembly of a unibody vehicle. The unibody vehicle includes a floor assembly having a floor pan and a floor beam coupled to the floor pan, the floor beam having a floor channel. The unibody vehicle also includes a rear sill, and a coupling structure coupled to the rear sill. The coupling structure may include an outer periphery which is sized and shaped to be slideably coupleably received in the floor channel.

Abstract: A structural assembly for a pickup truck sidewall includes, among other things, a C-pillar, a belt rail extending rearward from the C-pillar, and a truss spanning from the belt rail to the C-pillar. A method of structurally supporting a sidewall of a pickup truck includes the steps of securing a first end portion of a truss to a belt rail that extends rearward from a C-pillar of the pickup truck, and securing an opposite, second end portion of the truss to a C-pillar.

Abstract: A method of assembling a unibody vehicle includes securing a cab back panel of a cab back panel directly to an upturned flange of a cargo box floor. A unibody vehicle assembly according to another exemplary aspect of the present disclosure includes, among other things, a cab back panel, a cargo box floor, and a passenger compartment floor. The cab back panel is secured directly to the cargo box floor. The cab back panel provides a back wall of a passenger cab and a front wall of a cargo area.

Abstract: This disclosure details exemplary pillar-to-box rail-to-cab back structural joints for unibody vehicles. An exemplary structural joint of a unibody vehicle may include a pillar assembly and a box rail assembly that intersects the pillar assembly and extends continuously up to a door opening flange of the pillar assembly. The pillar assembly and box rail assembly may establish a beam-to-beam connection of the structural joint. A cab back assembly may be secured relative to the pillar assembly and the box rail assembly to establish a third portion of the structural joint. Various spot welds may be provided for joining the various components of the structural joint.

Abstract: This disclosure details exemplary pillar-to-box rail-to-cab back structural joints for unibody vehicles. An exemplary structural joint of a unibody vehicle may include a pillar assembly and a box rail assembly that intersects the pillar assembly and extends continuously up to a door opening flange of the pillar assembly. The pillar assembly and box rail assembly may establish a beam-to-beam connection of the structural joint. A cab back assembly may be secured relative to the pillar assembly and the box rail assembly to establish a third portion of the structural joint. Various spot welds may be provided for joining the various components of the structural joint.

Abstract: A structural assembly for a pickup truck sidewall includes, among other things, a C-pillar, a belt rail extending rearward from the C-pillar, and a truss spanning from the belt rail to the C-pillar. A method of structurally supporting a sidewall of a pickup truck includes the steps of securing a first end portion of a truss to a belt rail that extends rearward from a C-pillar of the pickup truck, and securing an opposite, second end portion of the truss to a C-pillar.