Abstract: A method for monitoring the sensors in a vehicle control system. The method includes identifying a plurality of potential faults, identifying a plurality of measured values, and identifying a plurality of estimated values based on models in the control system. The method further includes identifying a plurality of residual error values as the difference between the estimated values and the measured values. The method also defines a plurality of fuzzy logic membership functions for each residual error value. The fuzzy logic membership functions are adaptive in that they change depending on the vehicle operating region, i.e., the non-linearity level of the vehicle, and the vehicle operating conditions, i.e., steady state verses transients. A degree of membership value is determined for each residual error value based on the membership functions. The degree of membership values are then analyzed in a fuzzy logic reasoning system to determine whether a potential fault exists.

Abstract: A method is provided for determining a state-of-charge of a battery for a vehicle. The vehicle is in a charging state when the engine is operating and a non-charging state when the engine is not operating. A first battery voltage is measured at a first predetermined time period after battery charging is discontinued in the non-charging state. A first temperature of the battery is measured that coincides with the first battery voltage. A second battery voltage is measured at a second predetermined time. The second predetermined time is greater than the first predetermined time. A second temperature of the battery is measured that coincides with the second battery voltage. An average temperature is calculated based on the first temperature measurement and the second temperature measurement. A fixed time constant is determined based on the average temperature. An open circuit voltage is estimated as a function of the first voltage measurement, the second voltage measurement, and the fixed time constant.

Abstract: A system and method for determining the status of a vehicle battery to determine whether the battery may not have enough charge to start the vehicle. The method includes collecting data relating to the battery on the vehicle and collecting data relating to the battery at a remote back-office. Both the vehicle and the remote data center determine battery characteristics based on the collected data and the likelihood of a vehicle no-start condition, where the algorithm used at the remote back-office may be more sophisticated. The data collected at the remote back-office may include vehicle battery information transmitted wirelessly from the vehicle, and other information, such as temperature, battery reliability, miles that the vehicle has driven per day, ambient temperature, high content vehicle, etc. Both the vehicle and the remote back-office may determine the battery open circuit voltage.

Abstract: An embodiment contemplates a method for determining belt slip in a vehicle. The vehicle includes an engine and an alternator rotatably coupled by an accessory drive belt. The accessory drive belt engaging a rotating member of the engine for driving a rotating member of the alternator. A battery voltage is measured. An estimated battery voltage is determined as a function of engine speed. The belt slip of the alternator is detected in response to a comparison of the estimated battery voltage and the measured battery voltage.

Abstract: A system and method for providing autonomous and remote vehicle maintenance and repair. The system employs an on-board diagnosis and prognosis module that monitors one or more vehicle buses to identify trouble codes and other information indicating a vehicle problem. The on-board module causes a telematic device on the vehicle to broadcast a message including a problem code that identifies the problem the vehicle is having. A remote repair center may receive the message and may identify a software upgrade patch associated with the problem that can be transmitted to the vehicle to upgrade its software to correct the problem. Also, the message may be received by another vehicle that is part of a broadcast network that has previously received the software upgrade patch to fix a problem on that vehicle, where the receiving vehicle may transmit the software upgrade patch to the vehicle having the problem.

Abstract: A method is provided for enhancing service diagnostics utilizing service repair data of previously serviced vehicles. Service repair data of previously serviced vehicles is obtained from a memory storage device. The service data is compiled into a service diagnostic code dataset and a service labor code dataset. The service diagnostic code dataset and service labor code dataset are categorized into an electronic data table. Respective combinations are formed in the electronic data table. An aggregate count is determined for each respective combination in the electronic data table. Either of a respective diagnostic code or a respective service labor code is identified having a correlation with more than one of either service diagnostic codes or service labor codes. At least one of a service repair procedure used to repair the vehicle or a respective service diagnostic code used to identify the fault is modified in response to analyzing the respective combinations.

Abstract: An integrated diagnosis and prognosis system that collects vehicle information over the life of a vehicle and its development. The system provides the collected vehicle information to supplier management, product development management, service/dealership management, customer relations departments and production facilities, which use the information to take certain action for existing vehicles, fleets of vehicles or future vehicles to improve vehicle reliability and quality.

Abstract: A method of determining a state-of-charge for a battery is provided. A startup state-of-charge of the battery is determined as a function of a present open circuit voltage measurement for a present ignition startup, at least one open circuit voltage observation of a previous ignition startup, and a current draw integration over a time period from a previous ignition startup event to a present ignition startup event. A run state-of-charge change of the battery is determined for an ignition key-on operation. The run state-of-charge change comprises a difference between the present open circuit voltage measurement and the at least one previous open circuit voltage observation, and is determined in response to of a current draw integration over a respective period of time. The state-of-charge of the battery is calculated based on a function of the startup state-of-charge and the run state-of-charge change of the battery.

Abstract: A method is provided for determining a battery capacity for a vehicle battery. Open circuit voltages of a vehicle battery are measured during ignition startups. A battery parameter is estimated for the vehicle battery that is a function of a present open circuit voltage measurement for a present ignition startup, a function of at least one open circuit voltage observation of a previous ignition startup, a function of a current draw integration over a time period from a previous ignition startup event to a present ignition startup event, and a function of an adjustment factor. A battery parameter is determined based on a new battery. The battery capacity is calculated as function of the battery parameter for the vehicle battery and the battery parameter for the new battery.

Abstract: A method is provided for determining a battery's state-of-health. An initial battery voltage is measured after a first voltage drop during an initiation of an engine cranking phase. A battery voltage is monitored during the remainder of the engine cranking phase. A lowest battery voltage is determined during the remainder of the engine cranking phase. A determination is made if a voltage difference between the lowest battery voltage and the initial battery voltage at the initiation of the engine cranking phase is less than a voltage threshold. A low battery state-of-health is identified in response to the voltage difference being less than the voltage threshold.

Abstract: A method is provided for fusing a plurality of self-contained diagnostics for generating a combined state of belief for a monitored system. A plurality of predetermined diagnostic states of self-contained diagnostic routines is executed. Each self-contained routine generates a respective state of belief result for the monitored system. Respective belief vectors are formulated as a function of belief results. A state space is provided that includes a plurality of sub-state spaces. Each of the sub-state spaces is representative of the predetermined diagnostic states of the monitored system. Belief vectors are assigned to the sub-state spaces of the state space. Belief vectors relating to each sub-state space are fused. A combined belief value is determined for each fused sub-state space. The sub-state space having the highest combined belief value is indicated in response to the determined probabilities as the actual diagnostic state of the monitored system.

Abstract: A system and method for enhancing vehicle diagnostic and prognostic algorithms and improving vehicle maintenance practices. The method includes collecting data from vehicle components, sub-systems and systems, and storing the collected data in a database. The collected and stored data can be from multiple sources for similar vehicles or similar components and can include various types of trouble codes and labor codes as well as other information, such as operational data and physics of failure data, which are fused together. The method generates classes for different vehicle components, sub-systems and systems, and builds feature extractors for each class using data mining techniques of the data stored in the database. The method also generates classifiers that classify the features for each class. The feature extractors and feature classifiers are used to determine when a fault condition has occurred for a vehicle component, sub-system or system.

Abstract: An embodiment contemplates a method for estimating a capacity of a battery. A state of charge is determined at a first instant of time and at a second instant of time. A difference in the state of charge is determined between the first instant of time and the second instant of time. A net coulomb flow is calculated between the first instant of time and the second instant of time. The battery capacity is determined as a function of the change in the state of charge and the net coulomb flow.

Abstract: A system and method for monitoring the state of health of the connection between a generator and a battery includes detecting an interruption in power between the generator and the battery, incrementing a counter each time an interruption is detected, generating a trend of a number of interruptions over time based on a number of increments in the counter, monitoring a rate of increase in the number of interruptions over time and determining if the rate of increase in the number of interruptions over time is greater than a predetermined threshold.

Abstract: A method for monitoring a starter motor for an internal combustion engine includes calculating a first engine power during a starting event based on an electric power flow from the battery to the starter motor, calculating a second engine power during the starting event based on an engine kinetic energy, and detecting a fault associated with the starter motor as a function of the difference between the first engine power and the second engine power.

Abstract: A method for estimating the maximum tire/road surface coefficient of friction for a vehicle that includes actively inducing a small amount of acceleration or deceleration to the front wheels or the rear wheels of the vehicle and inducing a corresponding and opposite amount of acceleration or deceleration to the other of the front wheels or the rear wheels of the vehicle so that the acceleration and deceleration cancel each other and the perceived speed of the vehicle does not change. The tire/road surface coefficient of friction and a wheel-slip ratio can be used to determine a road surface condition.

Abstract: A method for monitoring the state of health (SOH) of a solenoid powered by a battery includes measuring a voltage and a current supplied to the solenoid by the battery, using a processor to determine each of an equivalent resistance and inductance of the solenoid using the voltage and the current, comparing the equivalent resistance and the equivalent inductance to a corresponding calibrated threshold, and recording deviations from the corresponding calibrated thresholds as a pair of SOH values. A trend of the SOH values is continuously monitored, and an appropriate control action is taken when either SOH value drops below a calibrated lower limit. A solenoid monitoring system includes a solenoid, voltage and current sensors, and a controller having an algorithm for continuously monitoring a state of health (SOH) of the solenoid as set forth above.

Abstract: A system and method for determining the health of a component includes retrieving measured health signatures from the component, retrieving component usage variables, estimating component health signatures using an aging model, determining an aging derivative using the aging model and calculating an aging error based on the estimated component health signatures, the aging derivative and the measured health signatures.

Abstract: A system and method for providing component and sub-system state of health prognosis in a complex system using fault models and component aging models. The method includes determining a current state of health value for a sub-system using fault signature test results and determining current state of health values for a plurality of components in the sub-system using the fault signature test results. The method also determines current state of health values for components in the system that cannot use fault signature test results using a first probability model and the current state of health values for the plurality of components. The method determines predicted future state of health values for the components in the sub-system using component aging models and determines a predicted future state of health value for the sub-system using a second probability model and the future state of health values of the components.

Abstract: An electrical energy storage device is monitored by cyclically applying an electrical load thereto and monitoring voltage and current at transient portions of the cyclically applied electrical load.