Patents by Inventor Muthumariappan Sankaran
Muthumariappan Sankaran has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11919248Abstract: A method of anchoring a connector element (10) in a receiving object (66) comprises inserting a distal end of the connector element (10) into a mounting hole in an insertion direction along an insertion axis; inserting a sleeve (36) comprising a thermoplastic material into the mounting hole, the sleeve (36) enclosing the connector element (10); and transferring energy to liquefy at least a portion of the thermoplastic material of the sleeve (36). A machine (500) configured for carrying out the method and a connector element anchoring kit comprising a connector element (10) and a sleeve (36) comprising thermoplastic material.Type: GrantFiled: December 8, 2022Date of Patent: March 5, 2024Assignees: IKEA Supply AG, WoodWelding SAInventors: Muthumariappan Sankaran, Mario Lehmann, Laurent Torriani
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Patent number: 11904551Abstract: A method of anchoring a lightweight building element having a first building layer and an interlining layer distally of the first building layer, and possibly a second building layer distally of the interlining layer. For anchoring, the distal end of a connector element is inserted into a mounting hole in the lightweight building element, and also a sleeve including a thermoplastic material is inserted into the mounting hole, the sleeve enclosing the connector element. Then, a distally facing liquefaction face of the sleeve is caused to be in contact with a proximally facing support face of the connector element. Energy impinges to liquefy at least a flow portion of the thermoplastic material of the sleeve, and the liquefaction face is pressed against the support face to cause at least a fraction of the flow portion to flow radially outward. After the flow portion has re-solidified, it anchors the connector element in the receiving object.Type: GrantFiled: July 12, 2019Date of Patent: February 20, 2024Assignee: WOODWELDING AGInventors: Mario Lehmann, Laurent Torriani, Muthumariappan Sankaran, Joakim Kvist
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Publication number: 20230321922Abstract: A method of anchoring a lightweight building element having a first building layer and an interlining layer distally of the first building layer, and possibly a second building layer distally of the interlining layer. For anchoring, the distal end of a connector element is inserted into a mounting hole in the lightweight building element, and also a sleeve including a thermoplastic material is inserted into the mounting hole, the sleeve enclosing the connector element. Then, a distally facing liquefaction face of the sleeve is caused to be in contact with a proximally facing support face of the connector element. Energy impinges to liquefy at least a flow portion of the thermoplastic material of the sleeve, and the liquefaction face is pressed against the support face to cause at least a fraction of the flow portion to flow radially outward. After the flow portion has re-solidified, it anchors the connector element in the receiving object.Type: ApplicationFiled: June 15, 2023Publication date: October 12, 2023Inventors: Mario Lehmann, Laurent Torriani, Muthumariappan Sankaran, Joakim Kvist
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Patent number: 11707894Abstract: A method of anchoring a lightweight building element having a first building layer and an interlining layer distally of the first building layer, and possibly a second building layer distally of the interlining layer. For anchoring, the distal end of a connector element is inserted into a mounting hole in the lightweight building element, and also a sleeve including a thermoplastic material is inserted into the mounting hole, the sleeve enclosing the connector element. Then, a distally facing liquefaction face of the sleeve is caused to be in contact with a proximally facing support face of the connector element. Energy impinges to liquefy at least a flow portion of the thermoplastic material of the sleeve, and the liquefaction face is pressed against the support face to cause at least a fraction of the flow portion to flow radially outward. After the flow portion has re-solidified, it anchors the connector element in the receiving object.Type: GrantFiled: July 12, 2019Date of Patent: July 25, 2023Assignee: WOODWELDING AGInventors: Mario Lehmann, Laurent Torriani, Muthumariappan Sankaran, Joakim Kvist
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Publication number: 20230097285Abstract: A method of anchoring a connector element (10) in a receiving object (66) comprises inserting a distal end of the connector element (10) into a mounting hole in an insertion direction along an insertion axis; inserting a sleeve (36) comprising a thermoplastic material into the mounting hole, the sleeve (36) enclosing the connector element (10); and transferring energy to liquefy at least a portion of the thermoplastic material of the sleeve (36). A machine (500) configured for carrying out the method and a connector element anchoring kit comprising a connector element (10) and a sleeve (36) comprising thermoplastic material.Type: ApplicationFiled: December 8, 2022Publication date: March 30, 2023Inventors: Muthumariappan SANKARAN, Mario LEHMANN, Laurent TORRIANI
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Patent number: 11548233Abstract: A method of anchoring a connector element (10) in a receiving object (66) comprises inserting a distal end of the connector element (10) into a mounting hole in an insertion direction along an insertion axis; inserting a sleeve (36) comprising a thermoplastic material into the mounting hole, the sleeve (36) enclosing the connector element (10); and transferring energy to liquefy at least a portion of the thermoplastic material of the sleeve (36). A machine (500) configured for carrying out the method and a connector element anchoring kit comprising a connector element (10) and a sleeve (36) comprising thermoplastic material.Type: GrantFiled: January 19, 2018Date of Patent: January 10, 2023Assignees: IKEA SUPPLY AG, WOODWELDING SAInventors: Muthumariappan Sankaran, Mario Lehmann, Laurent Torriani
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Patent number: 11472125Abstract: A method for joining two objects by anchoring an insert portion provided on a first object in an opening provided on a second object. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. During the step of inserting the insert portion in the opening and/or during anchorage a clamping force is applied to opposing surfaces of the second object to prevent the second object from cracking or bulging.Type: GrantFiled: August 27, 2020Date of Patent: October 18, 2022Assignees: WOODWELDING AG, IKEA SUPPLY AGInventors: Jörg Mayer, Mario Lehmann, Håkan Käll, Muthumariappan Sankaran
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Patent number: 11198258Abstract: A device for joining material by anchoring an insert comprising a first material in a structure comprising a second material is provided. The first material is solid and comprises thermoplastic properties and the second material is solid and is penetrable by the first material when in a liquefied state. The device comprises a vibration device being configured to transmit vibrations to said insert to cause at least partial liquefaction thereof and being arranged to move, relative to said structure, along an insertion direction (ID) to insert said insert at least partly into said structure, a contact sensor being connected to the vibration device and being adapted to move together with the vibration device along the insertion direction (ID), the contact sensor having a sensor body being adapted to detect contact with said structure.Type: GrantFiled: March 7, 2017Date of Patent: December 14, 2021Assignees: IKEA Supply AG, WoodWelding SAInventors: Håkan Käll, Muthumariappan Sankaran, Mario Lehmann, Laurent Torriani
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Publication number: 20210122121Abstract: A method of anchoring a lightweight building element having a first building layer and an interlining layer distally of the first building layer, and possibly a second building layer distally of the interlining layer. For anchoring, the the distal end of a connector element is inserted into a mounting hole in the lightweight building element, and also a sleeve including a thermoplastic material is inserted into the mounting hole, the sleeve enclosing the connector element. Then, a distally facing liquefaction face of the sleeve is caused to be in contact with a proximally facing support face of the connector element. Energy impinges to liquefy at least a flow portion of the thermoplastic material of the sleeve, and the liquefaction face is pressed against the support face to cause at least a fraction of the flow portion to flow radially outward. After the flow portion has re-solidified, it anchors the connector element in the receiving object.Type: ApplicationFiled: July 12, 2019Publication date: April 29, 2021Inventors: Mario Lehmann, Laurent Torriani, Muthumariappan Sankaran, Joakim Kvist
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Publication number: 20200391448Abstract: A method for joining two objects by anchoring an insert portion provided on a first object in an opening provided on a second object. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. During the step of inserting the insert portion in the opening and/or during anchorage a clamping force is applied to opposing surfaces of the second object to prevent the second object from cracking or bulging.Type: ApplicationFiled: August 27, 2020Publication date: December 17, 2020Inventors: Jörg Mayer, Mario Lehmann, Håkan Käll, Muthumariappan Sankaran
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Publication number: 20200298504Abstract: A device for joining material by anchoring an insert comprising a first material in a structure comprising a second material is provided. The first material is solid and comprises thermoplastic properties and the second material is solid and is penetrable by the first material when in a liquefied state. The device comprises a vibration device being configured to transmit vibrations to said insert to cause at least partial liquefaction thereof and being arranged to move, relative to said structure, along an insertion direction (ID) to insert said insert at least partly into said structure, a contact sensor being connected to the vibration device and being adapted to move together with the vibration device along the insertion direction (ID), the contact sensor having a sensor body being adapted to detect contact with said structure.Type: ApplicationFiled: March 7, 2017Publication date: September 24, 2020Inventors: Håkan KÄLL, Muthumariappan SANKARAN, Mario LEHMANN, Laurent TORRIANI
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Patent number: 10780644Abstract: A method for joining two objects by anchoring an insert portion provided on a first object in an opening provided on a second object. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. During the step of inserting the insert portion in the opening and/or during anchorage a clamping force is applied to opposing surfaces of the second object to prevent the second object from cracking or bulging.Type: GrantFiled: May 28, 2015Date of Patent: September 22, 2020Assignees: WOODWELDING AG, IKEA SUPPLY AGInventors: Jörg Mayer, Mario Lehmann, Håkan Käll, Muthumariappan Sankaran
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Publication number: 20190358908Abstract: A method of anchoring a connector element (10) in a receiving object (66) comprises inserting a distal end of the connector element (10) into a mounting hole in an insertion direction along an insertion axis; inserting a sleeve (36) comprising a thermoplastic material into the mounting hole, the sleeve (36) enclosing the connector element (10); and transferring energy to liquefy at least a portion of the thermoplastic material of the sleeve (36). A machine (500) configured for carrying out the method and a connector element anchoring kit comprising a connector element (10) and a sleeve (36) comprising thermoplastic material.Type: ApplicationFiled: January 19, 2018Publication date: November 28, 2019Inventors: Muthumariappan SANKARAN, Mario LEHMANN, Laurent TORRIANI
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Patent number: 10427359Abstract: A joining element has an anchoring portion for in-depth anchoring in the object and a head portion arranged proximally of the anchoring portion with respect to an insertion axis. The head portion has a lateral outer surface that has a structure that is well-defined, especially within tight tolerances. The joining element is positioned relative to an object of a non-liquefiable material such that the anchoring portion reaches into an opening of the object or is placed adjacent a mouth thereof. Then, the joining element is pressed towards a distal direction, to press the anchoring portion into the opening, while mechanical vibration energy is coupled into the joining element by a tool, in an amount and for a time sufficient for liquefaction of a portion of the thermoplastic material to cause interpenetration of the thermoplastic material into structures of the object.Type: GrantFiled: October 2, 2015Date of Patent: October 1, 2019Assignees: WOODWELDING AG, INTER IKEA SYSTEMS B.V.Inventors: Nihat Dizdar, Håkan Käll, Pontus Håkansson, Muthumariappan Sankaran, Mario Lehmann, Jörg Mayer, Laurent Torriani, Marcel Aeschlimann
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Patent number: 10406757Abstract: A first object is anchored in a second object. The first object has a material with thermoplastic properties, and the second material has a material that is solid and is penetrable by the first material when in a liquefied state. The second object has an insertion face with an opening having a mouth in the insertion face, and the first object has an insert portion that for anchoring is placed in the opening or about the mouth thereof. For anchoring, energy suitable for liquefaction of the first material impinges in an amount and for a time sufficient for at least partial liquefaction of the first material and interpenetration of the first and second materials. The second object, around the opening, has an anisotropic strength with respect to forces perpendicular to the opening axis.Type: GrantFiled: October 2, 2015Date of Patent: September 10, 2019Assignees: WOODWELDING AG, INTER IKEA SYSTEMS B.V.Inventors: Mario Lehmann, Jörg Mayer, Marcel Aeschlimann, Laurent Torriani, Muthumariappan Sankaran, Håkan Käll
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Publication number: 20170305073Abstract: A first object is anchored in a second object. The first object has a material with thermoplastic properties, and the second material has a material that is solid and is penetrable by the first material when in a liquefied state. The second object has an insertion face with an opening having a mouth in the insertion face, and the first object has an insert portion that for anchoring is placed in the opening or about the mouth thereof. For anchoring, energy suitable for liquefaction of the first material impinges in an amount and for a time sufficient for at least partial liquefaction of the first material and interpenetration of the first and second materials. The second object, around the opening, has an anisotropic strength with respect to forces perpendicular to the opening axis.Type: ApplicationFiled: October 2, 2015Publication date: October 26, 2017Inventors: Mario Lehmann, Jörg Mayer, Marcel Aeschlimann, Laurent Torriani, Muthumariappan Sankaran, Håkan Käll
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Publication number: 20170297271Abstract: A joining element has an anchoring portion for in-depth anchoring in the object and a head portion arranged proximally of the anchoring portion with respect to an insertion axis. The head portion has a lateral outer surface that has a structure that is well-defined, especially within tight tolerances. The joining element is positioned relative to an object of a non-liquefiable material such that the anchoring portion reaches into an opening of the object or is placed adjacent a mouth thereof. Then, the joining element is pressed towards a distal direction, to press the anchoring portion into the opening, while mechanical vibration energy is coupled into the joining element by a tool, in an amount and for a time sufficient for liquefaction of a portion of the thermoplastic material to cause interpenetration of the thermoplastic material into structures of the object.Type: ApplicationFiled: October 2, 2015Publication date: October 19, 2017Applicants: Woodwelding AG, Inter IKEA Systems B.V.Inventors: Nihat Dizdar, Håkan Käll, Pontus Håkansson, Muthumariappan Sankaran, Mario Lehmann, Jörg Mayer, Laurent Torriani, Marcel Aeschlimann
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Publication number: 20170144367Abstract: A method for joining two objects by anchoring an insert portion provided on a first object in an opening provided on a second object. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. During the step of inserting the insert portion in the opening and/or during anchorage a clamping force is applied to opposing surfaces of the second object to prevent the second object from cracking or bulging.Type: ApplicationFiled: May 28, 2015Publication date: May 25, 2017Inventors: Jörg Mayer, Mario Lehmann, Håkan Käll, Muthumariappan Sankaran