Patents by Inventor Mutsumi Maeda

Mutsumi Maeda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8394913
    Abstract: Method for producing polyphenylene ether, comprising preparing a polymerization solution of 10-25 parts by mass of a phenolic compound (M) and 75-90 parts by mass of an aromatic solvent (A) with the total of the compound and the solvent being 100 parts by mass, and 0.1-10 parts by mass of a catalyst (C) containing a metal salt; performing oxidative polymerization of the phenolic compound (M) by passing oxygen-containing gas through polymerization solution; stopping polymerization by mixing aqueous chelating agent solution into polymerization solution; subjecting a diphenoquinone compound produced as a by-product to quinone binding process or removal by reduction; and obtaining polyphenylene ether by separating aqueous phase through liquid-liquid separation. In the method for producing a polyphenylene ether, 0.001-0.004 part by weight of an ion catalyst (D) is added into the polymerization solution before the liquid-liquid separation.
    Type: Grant
    Filed: February 15, 2012
    Date of Patent: March 12, 2013
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Mutsumi Maeda, Hiroaki Furukawa
  • Patent number: 8357769
    Abstract: Disclosed is a method for producing a polyphenylene ether, which comprises a step of preparing a polymerization solution composed of 10-25 parts by mass of a phenolic compound (M) and 75-90 parts by mass of an aromatic solvent (A) with the total of the compound and the solvent being 100 parts by mass, and 0.1-10 parts by mass of a catalyst (C) containing a metal salt; a step of performing an oxidative polymerization of the phenolic compound (M) by passing an oxygen-containing gas through the polymerization solution; a step of stopping the polymerization by mixing an aqueous chelating agent solution into the polymerization solution; a step of subjecting a diphenoquinone compound produced as a by-product to a quinone binding process or removal by reduction; and a step of obtaining a polyphenylene ether by separating the aqueous phase through liquid-liquid separation. In the method for producing a polyphenylene ether, 0.001-0.
    Type: Grant
    Filed: April 16, 2009
    Date of Patent: January 22, 2013
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Mutsumi Maeda, Hiroaki Furukawa
  • Patent number: 8304472
    Abstract: A method for producing a conductive polyamide-polyphenylene ether resin composition comprising (A) 10 to 90 parts by mass of a polyphenylene ether resin, (B) 5 to 85 parts by mass of a polyamide having a (terminal amino group)/(terminal carboxyl group) ratio falling within the range from 0.20 to 4.0, (C) 5 to 85 parts by mass of a polyamide having a (terminal amino group)/(terminal carboxyl group) ratio falling within the range from 0.05 to 0.19 and (D) 0.1 to 10 parts by mass of a conductive filler, the method comprising the step of melt-kneading of the component (A), the component (B), a compatibilizer (F) and a master batch (E) obtained by melt-kneading of the component (D) and the component (C) in advance.
    Type: Grant
    Filed: May 12, 2006
    Date of Patent: November 6, 2012
    Assignee: Asahi Kasei Chemicals Corporation
    Inventor: Mutsumi Maeda
  • Patent number: 8288501
    Abstract: Method for producing polyphenylene ether, comprising preparing a polymerization solution of 10-25 parts by mass of a phenolic compound (M) and 75-90 parts by mass of an aromatic solvent (A) with the total of the compound and the solvent being 100 parts by mass, and 0.1-10 parts by mass of a catalyst (C) containing a metal salt; performing oxidative polymerization of the phenolic compound (M) by passing oxygen-containing gas through polymerization solution; stopping polymerization by mixing aqueous chelating agent solution into polymerization solution; subjecting a diphenoquinone compound produced as a by-product to quinone binding process or removal by reduction; and obtaining polyphenylene ether by separating aqueous phase through liquid-liquid separation. In the method for producing a polyphenylene ether, 0.001-0.004 part by weight of an ion catalyst (D) is added into the polymerization solution before the liquid-liquid separation.
    Type: Grant
    Filed: February 15, 2012
    Date of Patent: October 16, 2012
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Mutsumi Maeda, Hiroaki Furukawa
  • Publication number: 20120149865
    Abstract: Method for producing polyphenylene ether, comprising preparing a polymerization solution of 10-25 parts by mass of a phenolic compound (M) and 75-90 parts by mass of an aromatic solvent (A) with the total of the compound and the solvent being 100 parts by mass, and 0.1-10 parts by mass of a catalyst (C) containing a metal salt; performing oxidative polymerization of the phenolic compound (M) by passing oxygen-containing gas through polymerization solution; stopping polymerization by mixing aqueous chelating agent solution into polymerization solution; subjecting a diphenoquinone compound produced as a by-product to quinone binding process or removal by reduction; and obtaining polyphenylene ether by separating aqueous phase through liquid-liquid separation. In the method for producing a polyphenylene ether, 0.001-0.004 part by weight of an ion catalyst (D) is added into the polymerization solution before the liquid-liquid separation.
    Type: Application
    Filed: February 15, 2012
    Publication date: June 14, 2012
    Applicant: ASAHI KASEI CHEMICALS CORPORATION
    Inventors: Mutsumi MAEDA, Hiroaki FURUKAWA
  • Publication number: 20120149853
    Abstract: Method for producing polyphenylene ether, comprising preparing a polymerization solution of 10-25 parts by mass of a phenolic compound (M) and 75-90 parts by mass of an aromatic solvent (A) with the total of the compound and the solvent being 100 parts by mass, and 0.1-10 parts by mass of a catalyst (C) containing a metal salt; performing oxidative polymerization of the phenolic compound (M) by passing oxygen-containing gas through polymerization solution; stopping polymerization by mixing aqueous chelating agent solution into polymerization solution; subjecting a diphenoquinone compound produced as a by-product to quinone binding process or removal by reduction; and obtaining polyphenylene ether by separating aqueous phase through liquid-liquid separation. In the method for producing a polyphenylene ether, 0.001-0.004 part by weight of an ion catalyst (D) is added into the polymerization solution before the liquid-liquid separation.
    Type: Application
    Filed: February 15, 2012
    Publication date: June 14, 2012
    Applicant: ASAHI KASEI CHEMICALS CORPORATION
    Inventors: Mutsumi MAEDA, Hiroaki FURUKAWA
  • Publication number: 20110034661
    Abstract: Disclosed is a method for producing a polyphenylene ether, which comprises a step of preparing a polymerization solution composed of 10-25 parts by mass of a phenolic compound (M) and 75-90 parts by mass of an aromatic solvent (A) with the total of the compound and the solvent being 100 parts by mass, and 0.1-10 parts by mass of a catalyst (C) containing a metal salt; a step of performing an oxidative polymerization of the phenolic compound (M) by passing an oxygen-containing gas through the polymerization solution; a step of stopping the polymerization by mixing an aqueous chelating agent solution into the polymerization solution; a step of subjecting a diphenoquinone compound produced as a by-product to a quinone binding process or removal by reduction; and a step of obtaining a polyphenylene ether by separating the aqueous phase through liquid-liquid separation. In the method for producing a polyphenylene ether, 0.001-0.
    Type: Application
    Filed: April 16, 2009
    Publication date: February 10, 2011
    Applicant: ASAHI KASEI CHEMICALS CORPORATION
    Inventors: Mutsumi Maeda, Hiroaki Furukawa
  • Patent number: 7645838
    Abstract: A modified polyphenylene ether resin is provided which is a product of the reaction of 100 parts by weight of (A) a polyphenylene ether having a main chain structure of the following formula (1): (wherein R1 and R4 each independently represents hydrogen, a primary or secondary lower alkyl, a phenyl, an aminoalkyl or a hydrocarbonoxy, and R2 and R3 each independently represents hydrogen, a primary or secondary lower alkyl or a phenyl), with 0.01 to 10.0 parts by weight of (B) a modifier selected from conjugated non-aromatic diene compounds, dienophilic compounds having one dienophile group and precursors of the diene or dienophilic compounds, wherein the number of rearrangement structures each represented by the following formula (2): (wherein R1, R2, R3, and R4 have the same meanings as defined above in the formula (1)) is less than 0.01 per 100 phenylene ether units of the formula (1).
    Type: Grant
    Filed: June 1, 2004
    Date of Patent: January 12, 2010
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Mutsumi Maeda, Hiroaki Adachi
  • Publication number: 20090283724
    Abstract: A method for producing a conductive polyamide-polyphenylene ether resin composition comprising (A) 10 to 90 parts by mass of a polyphenylene ether resin, (B) 5 to 85 parts by mass of a polyamide having a (terminal amino group)/(terminal carboxyl group) ratio falling within the range from 0.20 to 4.0, (C) 5 to 85 parts by mass of a polyamide having a (terminal amino group)/(terminal carboxyl group) ratio falling within the range from 0.05 to 0.19 and (D) 0.1 to 10 parts by mass of a conductive filler, the method comprising the step of melt-kneading of the component (A), the component (B), a compatibilizer (F) and a master batch (E) obtained by melt-kneading of the component (D) and the component (C) in advance.
    Type: Application
    Filed: May 12, 2009
    Publication date: November 19, 2009
    Applicant: Asahi Kasei Chemicals Corporation
    Inventor: Mutsumi MAEDA
  • Publication number: 20090212264
    Abstract: A method for producing a conductive polyamide-polyphenylene ether resin composition comprising (A) 10 to 90 parts by mass of a polyphenylene ether resin, (B) 5 to 85 parts by mass of a polyamide having a (terminal amino group)/(terminal carboxyl group) ratio falling within the range from 0.20 to 4.0, (C) 5 to 85 parts by mass of a polyamide having a (terminal amino group)/(terminal carboxyl group) ratio falling within the range from 0.05 to 0.19 and (D) 0.1 to 10 parts by mass of a conductive filler, the method comprising the step of melt-kneading of the component (A), the component (B), a compatibilizer (F) and a master batch (E) obtained by melt-kneading of the component (D) and the component (C) in advance.
    Type: Application
    Filed: May 12, 2006
    Publication date: August 27, 2009
    Applicant: ASAHI KASEI CHEMICALS CORPORATION
    Inventor: Mutsumi Maeda
  • Patent number: 7544741
    Abstract: A polyphenylene ether resin composition comprising a polyphenylene ether, wherein the polyphenylene ether has a polymer chain comprising recurring units each represented by the following formula (1): and has the following characteristics (a), (b) and (c): (a) when the polyphenylene ether is analyzed by 1H-NMR, the polyphenylene ether exhibits a triplet signal (S1) at 3.55 ppm, wherein the triplet signal (S1) has a relative intensity of 0.05 to 0.25 in terms of the percentage of the integrated intensity of the triplet signal (S1), based on the integrated intensity of a signal (S2) observed at 6.47 ppm; (b) the polyphenylene ether exhibits an absorbance of from 0.01 to 0.40 at a wavelength of 480 nm; and (c) the polyphenylene ether has a weight average molecular weight of from 30,000 to 100,000.
    Type: Grant
    Filed: November 28, 2002
    Date of Patent: June 9, 2009
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Akira Mitsui, Mutsumi Maeda
  • Patent number: 7342088
    Abstract: Method for precipitating polyphenylene ether which decreases fine particles therein and reduces periodic fluctuations in particle size. Method provides homogeneous polyphenylene ether particles. Polyphenylene ether particles are precipitated using mixed solution comprising good solvent for polyphenylene ether and poor solvent for polyphenylene ether. Method employs precipitation tank equipped with draft tube, stirring blade, baffle(s), solution supply port, poor solvent supply port, and exhaust port. Polyphenylene ether particles and poor solvent are added to mixed solution comprising good solvent and circularly flowed by rotation of stirring blade, polyphenylene ether solution for solution supply port, and poor solvent for poor solvent supply port, thereby precipitating polyphenylene ether particles having desired properties.
    Type: Grant
    Filed: January 30, 2003
    Date of Patent: March 11, 2008
    Assignees: Asahi Kasei Chemicals Corporation, Mitsubishi Gas Chemical Company, Inc.
    Inventors: Shigero Yamamoto, Mutsumi Maeda, Yuji Takeda
  • Patent number: 7005464
    Abstract: A woody synthetic resin molded article equivalent to natural wood in secondary processing properties such as nailing, sawing and screw clamping, excellent in strength/rigidity, and having no surface roughness to show good appearance can be stably formed by a woody synthetic resin composition containing 5 to 95 parts by weight of (A) a thermoplastic resin, 5 to 95 parts by weight of (C) a vegetable cellulose and, per 100 parts by weight of (A)+(C), 0.1 to 10 parts by weight of (B) an ultrahigh molecular weight polymer having a viscosity average molecular weight of 1,200,000 or more, wherein the thermoplastic resin (A) contains (J) a polyolefin resin composition.
    Type: Grant
    Filed: February 19, 2003
    Date of Patent: February 28, 2006
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Mutsumi Maeda, Masaaki Kondoh, Noriko Yamauchi, Mikihiko Ito
  • Publication number: 20050154094
    Abstract: A woody synthetic resin molded article equivalent to natural wood in secondary processing properties such as nailing, sawing and screw clamping, excellent in strength/rigidity, and having no surface roughness to show good appearance can be stably formed by a woody synthetic resin composition containing 5 to 95 parts by weight of (A) a thermoplastic resin, 5 to 95 parts by weight of (C) a vegetable cellulose and, per 100 parts by weight of (A)+(C), 0.1 to 10 parts by weight of (B) an ultrahigh molecular weight polymer having a viscosity average molecular weight of 1,200,000 or more, wherein the thermoplastic resin (A) contains (J) a polyolefin resin composition.
    Type: Application
    Filed: February 19, 2003
    Publication date: July 14, 2005
    Inventors: Mutsumi Maeda, Masaaki Kondoh, Noriko Yamauchi, Mikihiko Ito
  • Publication number: 20050131108
    Abstract: An object of the present invention is to provide a method for precipitating polyphenylene ether which decreases the number of fine particles thereof and reduces periodic fluctuations in particle size, thereby being able to stably produce homogeneous polyphenylene ether particles.
    Type: Application
    Filed: January 30, 2003
    Publication date: June 16, 2005
    Inventors: Shigeru Yamamoto, Mutsumi Maeda, Yuji Takeda
  • Patent number: 6841629
    Abstract: Provided is a modified polyphenylene ether resin which is a reaction product of 100 parts by weight of (A) a polyphenylene ether having a main chain structure of the following formula (1): (wherein R1 and R4 each independently represents hydrogen, a primary or secondary lower alkyl, a phenyl, an aminoalkyl or a hydrocarbonoxy, and R2 and R3 each independently represent, hydrogen, a primary or secondary lower alkyl or a phenyl), and 0.01 to 10.0 parts by weight of (B) a modifier selected from conjugated non-aromatic diene compounds, dienophilic compounds having one dienophile group and precursors of the diene or dienophilic compounds, wherein the number of rearrangement structures each represented by the following formula (2): (wherein R1, R2, R3, and R1 have the same meanings as defined above in the formula (1)) is less than 0.01 per 100 phenylene ether units of the formula (1).
    Type: Grant
    Filed: April 21, 2000
    Date of Patent: January 11, 2005
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Mutsumi Maeda, Hiroaki Adachi
  • Publication number: 20040249109
    Abstract: A polyphenylene ether resin composition comprising a polyphenylene ether, wherein the polyphenylene ether has a polymer chain comprising recurring units each represented by the following formula (1): 1
    Type: Application
    Filed: April 1, 2004
    Publication date: December 9, 2004
    Inventors: Akira Mitsui, Mutsumi Maeda
  • Publication number: 20040225082
    Abstract: A modified polyphenylene ether resin is provided which is a product of the reaction of 100 parts by weight of (A) a polyphenylene ether having a main chain structure of the following formula (1): 1
    Type: Application
    Filed: June 1, 2004
    Publication date: November 11, 2004
    Inventors: Mutsumi Maeda, Hiroaki Adachi
  • Patent number: 6361724
    Abstract: A process for producing a thermoplastic resin pellet, which comprises melt-kneading a thermoplastic resin to obtain a thermoplastic resin pellet, wherein the thermoplastic resin comprising: (A) at least one thermoplastic resin selected from the group consisting of polyphenylene ether-based resins, polyacetal-based resins, polyamide-based resins, polystyrene-based resins, acrylic resins, polyester-based resins, polycarbonates, polyphenylene sulfides, polyetherimides, polyethersulfones, polysulfones, polyether (ether) ketones; and (B) a carbon dioxide gas contained in thermoplastic resin (A) in an amount of from 0.3 to 20.0 parts by weight per 100 parts by weight of thermoplastic resin (A).
    Type: Grant
    Filed: October 25, 2000
    Date of Patent: March 26, 2002
    Assignee: Asahi Kasei Kabushiki Kaisha
    Inventors: Mutsumi Maeda, Hiroshi Yamaki, Hiroaki Ishikawa
  • Patent number: 5696200
    Abstract: Disclosed is a coloring composition comprising (1) a crosslinked block copolymer comprising molecular chains of a base block copolymer comprising at least one polymer block (A) comprised mainly of vinyl aromatic monomer units, and at least one polymer block (B) comprised mainly of conjugated diene monomer units, the molecular chains of the base block copolymer being crosslinked through a crosslinkage containing at least one linkage selected from the group consisting of an imide linkage, an amide linkage, an ester linkage and a urethane linkage; and (2) a colorant, and wherein the coloring composition has a gel content of 60% by weight or more. The coloring composition of the present invention has excellent properties, such as excellent melt adhesion properties with a thermoplastic resin, high thermal stability and high morphological stability.
    Type: Grant
    Filed: May 15, 1995
    Date of Patent: December 9, 1997
    Assignee: Asahi Kasei Kogyo Kabushiki Kaisha
    Inventors: Mutsumi Maeda, Takeshi Yasui