Abstract: A coating system (1) is provided which includes an ultrasonic sprayer (3) capable of spraying a coating fluid onto a target surface (5). A convective or infrared heater (21) is associated with the sprayer and is operable to heat the spray (23) produced by the sprayer (3).

Abstract: A method of coating a membrane having a first side and an opposite second side and carried with its second side adhering to a backer film is provided. The method includes coating the first side of the membrane with a catalyst ink or slurry with the second side adhering to the backer film and curing the coating on the first side. The backer film is then removed to expose the second side of the membrane which is fed onto a vacuum conveyor with the coated first side facing the conveyor. The second side of the membrane is then coated with a catalyst ink or slurry and the coating on the second side cured after which the membrane is removed from the vacuum conveyor.

Abstract: A method of coating a membrane having a first side and an opposite second side and carried with its second side adhering to a backer film is provided. The method includes coating the first side of the membrane with a catalyst ink or slurry with the second side adhering to the backer film and curing the coating on the first side. The backer film is then removed to expose the second side of the membrane which is fed onto a vacuum conveyor with the coated first side facing the conveyor. The second side of the membrane is then coated with a catalyst ink or slurry and the coating on the second side cured after which the membrane is removed from the vacuum conveyor.

Abstract: A coating system (1) is provided which includes an ultrasonic sprayer (3) capable of spraying a coating fluid onto a target surface (5). A convective or infrared heater (21) is associated with the sprayer and is operable to heat the spray (23) produced by the sprayer (3).

Abstract: A method of securing a gas diffusion layer (GDL) to a gasketed catalyst coated membrane (CCM) is provided. The method includes positioning a double-sided adhesive film intermediate the GDL and gasket and applying pressure to the GDL and gasket to so adhere the GDL to the gasketed CCM.

Abstract: The invention describes a membrane electrode assembly for use as a transport layer in polymer electrolyte fuel cells, the assembly comprising a porous metal gas diffusion layer (GDL) (20) and a catalyst layer (40) with a microporous layer (MPL) (30) interposed between them, the MPL (30) being constructed to fill the pores of the GDL (20) and coat the surface thereof.

Abstract: The invention describes a membrane electrode assembly for use as a transport layer in polymer electrolyte fuel cells, the assembly comprising a porous metal gas diffusion layer (GDL) (20) and a catalyst layer (40) with a microporous layer (MPL) (30) interposed between them, the MPL (30) being constructed to fill the pores of the GDL (20) and coat the surface thereof.