Patents by Inventor Naohiro Hasama

Naohiro Hasama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10062920
    Abstract: A powder supplying device (2) includes a case (6) in which a storage portion (6a) is formed for temporarily storing powder (10), the case (6) having an inlet (6b) formed in an upper end of the storage portion (6a), and a rectangular outlet (6c) formed in a lower end of the storage portion (6a); a rotor (7) that is arranged in the case (6) and transports the powder (10) in the storage portion (6a) to the outlet (6c) by rotating; and a mesh body (8) through which the powder (10) that has been transported to the outlet (6c) passes. The powder supplying device (2) supplies the powder (10) onto an upper surface of an electrode foil (5). The rotor (7) has a brush-like shape, with a plurality of hair members (7b) radially implanted pointing radially outward with an axial center (G) of the rotor (7) as the center.
    Type: Grant
    Filed: March 11, 2014
    Date of Patent: August 28, 2018
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, Zeon Corporation
    Inventors: Masahiro Umeda, Yasuhiro Sakashita, Koichi Tanihara, Naohiro Hasama, Ryo Nakatani
  • Patent number: 9985274
    Abstract: A method of manufacturing a lithium-ion secondary battery electrode sheet disclosed herein includes the step of preparing powder 220 of granulated particles. In this step, the powder (220) of granulated particles (240) including active material particles (241) and a binder (242) is prepared. The powder (220) is deposited on a strip-shaped collector foil (201) that is being conveyed. Then, the powder (220) is removed from widthwise center portions (202) and (203) of the collector foil (201), and a squeegee (106) is brought into contact with the powder (220) remaining on the opposite sides of the center portions (202) and (203) of the collector foil (201), thus adjusting the thickness of the powder (220). Subsequently, the powder (220) remaining on the opposite sides of the center portions (202) and (203) of the collector foil (201) is pressed.
    Type: Grant
    Filed: June 29, 2015
    Date of Patent: May 29, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Koji Torita, Naohiro Hasama, Ryo Nakatani
  • Patent number: 9960409
    Abstract: Provided is an apparatus for manufacturing an electrode for a lithium ion secondary battery that makes it possible to form a more uniform active material layer by using granulated particles. The manufacturing apparatus includes: a conveying mechanism, a supply unit, a squeegee, an adjustment unit, and rolling rolls. The conveying mechanism conveys a collector. The supply unit supplies granulated particles, including active material particles and a binder, onto the surface of the conveyed collector. The squeegee levels the supplied granulated particles. The adjustment unit is disposed upstream of the squeegee. The adjustment unit controls the accumulation height of the granulated particles accumulated upstream of the squeegee. The rolling rolls roll the leveled granulated particles and form the active material layer.
    Type: Grant
    Filed: December 17, 2015
    Date of Patent: May 1, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Koichi Tanihara, Yasuhiro Sakashita, Naohiro Hasama, Yuto Hosono
  • Patent number: 9825279
    Abstract: Provided is a powder supply device for a secondary battery which can always supply a fixed amount of powder with high accuracy without being influenced by a state of the powder. In addition, provided is an apparatus for manufacturing an electrode body, which includes the powder supply device and can efficiently manufacture an electrode body. The powder supply device includes a rotor which makes powder fall into an opening, and a mesh body which covers the lower end of the opening. Uneven portions or projecting portions are formed on the outer circumferential surface of the rotor. The rotor is rotatably supported in a storing portion. The gap is formed between the outer circumferential surface of the rotor and the inner surface of the storing portion so that they are spaced apart. The mesh body is arranged away from the outer circumferential surface of the rotor.
    Type: Grant
    Filed: September 24, 2013
    Date of Patent: November 21, 2017
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, Zeon Corporation
    Inventors: Eiji Orisaka, Yasuhiro Sakashita, Ryo Nakatani, Naohiro Hasama, Yuji Shibata
  • Publication number: 20170179465
    Abstract: A method of manufacturing a lithium-ion secondary battery electrode sheet disclosed herein includes the step of preparing powder 220 of granulated particles. In this step, the powder (220) of granulated particles (240) including active material particles (241) and a hinder (242) is prepared. The powder (220) is deposited on a strip-shaped collector foil (201) that is being conveyed. Then, the powder (220) is removed from widthwise center portions (202) and (203) of the collector foil (201), and a squeegee (106) is brought into contact with the powder (220) remaining on the opposite sides of the center portions (202) and (203) of the collector foil (201), thus adjusting the thickness of the powder (220). Subsequently, the powder (220) remaining on the opposite sides of the center portions (202) and (203) of the collector foil (201) is pressed.
    Type: Application
    Filed: June 29, 2015
    Publication date: June 22, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Koji TORITA, Naohiro HASAMA, Ryo NAKATANI
  • Publication number: 20160181651
    Abstract: Provided is an apparatus for manufacturing an electrode for a lithium ion secondary battery that makes it possible to form a more uniform active material layer by using granulated particles. The manufacturing apparatus includes: a conveying mechanism, a supply unit, a squeegee, an adjustment unit, and rolling rolls. The conveying mechanism conveys a collector. The supply unit supplies granulated particles, including active material particles and a binder, onto the surface of the conveyed collector. The squeegee levels the supplied granulated particles. The adjustment unit is disposed upstream of the squeegee. The adjustment unit controls the accumulation height of the granulated particles accumulated upstream of the squeegee. The rolling rolls roll the levelled granulated particles and form the active material layer.
    Type: Application
    Filed: December 17, 2015
    Publication date: June 23, 2016
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Koichi TANIHARA, Yasuhiro SAKASHITA, Naohiro HASAMA, Yuto HOSONO
  • Publication number: 20160056493
    Abstract: A powder supplying device (2) includes a case (6) in which a storage portion (6a) is formed for temporarily storing powder (10), the case (6) having an inlet (6b) formed in an upper end of the storage portion (6a), and a rectangular outlet (6c) formed in a lower end of the storage portion (6a); a rotor (7) that is arranged in the case (6) and transports the powder (10) in the storage portion (6a) to the outlet (6c) by rotating; and a mesh body (8) through which the powder (10) that has been transported to the outlet (6c) passes. The powder supplying device (2) supplies the powder (10) onto an upper surface of an electrode foil (5). The rotor (7) has a brush-like shape, with a plurality of hair members (7b) radially implanted pointing radially outward with an axial center (G) of the rotor (7) as the center.
    Type: Application
    Filed: March 11, 2014
    Publication date: February 25, 2016
    Applicants: ZEON CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Masahiro UMEDA, Yasuhiro SAKASHITA, Koichi TANIHARA, Naohiro HASAMA, Ryo NAKATANI
  • Publication number: 20150255778
    Abstract: Provided is a powder supply device for a secondary battery which can always supply a fixed amount of powder with high accuracy without being influenced by a state of the powder. In addition, provided is an apparatus for manufacturing an electrode body, which includes the powder supply device and can efficiently manufacture an electrode body. The powder supply device includes a rotor which makes powder fall into an opening, and a mesh body which covers the lower end of the opening. Uneven portions or projecting portions are formed on the outer circumferential surface of the rotor. The rotor is rotatably supported in a storing portion. The gap is formed between the outer circumferential surface of the rotor and the inner surface of the storing portion so that they are spaced apart. The mesh body is arranged away from the outer circumferential surface of the rotor.
    Type: Application
    Filed: September 24, 2013
    Publication date: September 10, 2015
    Applicants: ZEON CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Eiji Orisaka, Yasuhiro Sakashita, Ryo Nakatani, Naohiro Hasama, Yuji Shibata