Patents by Inventor Naohisa AKIYAMA

Naohisa AKIYAMA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11183687
    Abstract: A method of producing an electrode plate includes forming a particle aggregate, forming an undried active material layer, and drying the undried active material layer. When the particle aggregate is formed, conductive particles include first conductive particles which have a three-dimensional structure in which primary particles with an average primary particle size of 30 nm to 80 nm are connected to each other and have an average structure length of 260 nm to 500 nm and second conductive particles which have a three-dimensional structure in which primary particles with an average primary particle size of 8 nm to 13 nm are connected to each other and have an average structure length of 80 nm to 250 nm.
    Type: Grant
    Filed: September 24, 2018
    Date of Patent: November 23, 2021
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Naohisa Akiyama
  • Patent number: 10987641
    Abstract: A manufacturing method for a granulated body includes supplying powder agitated by a dry agitator to a wet agitator, and agitating the powder supplied from the dry agitator with a liquid component in the wet agitator by rotating blades that have inclined surfaces, so as to form a granulated body. The blades are rotated when the powder is supplied to the wet agitator from the dry agitator. The dry agitator agitates the powder in a dry state, and the wet agitator is positioned below the dry agitator. The wet agitator includes an agitation chamber and the blades rotating around a center axis orthogonal to a direction in which the powder is supplied.
    Type: Grant
    Filed: August 23, 2018
    Date of Patent: April 27, 2021
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Naohisa Akiyama
  • Patent number: 10897036
    Abstract: A method of producing a granular aggregate in which wet granulated substances including active material particles, conductive material particles, a binding agent for binding the active material particles and the conductive material particles, and a solvent are aggregated includes adding a binding agent solution in which the binding agent is dissolved in the solvent to the active material particles having a solvent absorbing property, mixing the binding agent solution and the active material particles such that a primary granular aggregate in which granulated primary granulated substances are aggregated is produced, and mixing the conductive material particles into the primary granular aggregate and producing a granulated granular aggregate.
    Type: Grant
    Filed: November 9, 2017
    Date of Patent: January 19, 2021
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Naohisa Akiyama
  • Patent number: 10882013
    Abstract: A dry stirrer configured to stir powder in a dry state, and a wet stirrer provided downward of the dry stirrer in the vertical direction and configured to stir the powder are used. In the wet stirrer, the powder is stirred together with a fluid component, so that granules are formed. The wet stirrer includes a stirring chamber having a cylindrical shape and having a central axis placed in the lateral direction, a cut blade configured to rotate around the central axis of the cylindrical shape in the stirring chamber, and an agitating blade configured to rotate along an inner wall that is a cylindrical side face inside the stirring chamber. When the agitating blade passes above the central axis of the stirring chamber in the vertical direction, the agitating blade is rocked.
    Type: Grant
    Filed: September 21, 2018
    Date of Patent: January 5, 2021
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Naohisa Akiyama
  • Publication number: 20190099726
    Abstract: A dry stirrer configured to stir powder in a dry state, and a wet stirrer provided downward of the dry stirrer in the vertical direction and configured to stir the powder are used. In the wet stirrer, the powder is stirred together with a fluid component, so that granules are formed. The wet stirrer includes a stirring chamber having a cylindrical shape and having a central axis placed in the lateral direction, a cut blade configured to rotate around the central axis of the cylindrical shape in the stirring chamber, and an agitating blade configured to rotate along an inner wall that is a cylindrical side face inside the stirring chamber. When the agitating blade passes above the central axis of the stirring chamber in the vertical direction, the agitating blade is rocked.
    Type: Application
    Filed: September 21, 2018
    Publication date: April 4, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Naohisa AKIYAMA
  • Publication number: 20190103606
    Abstract: A method of producing an electrode plate includes forming a particle aggregate, forming an undried active material layer, and drying the undried active material layer. When the particle aggregate is formed, conductive particles include first conductive particles which have a three-dimensional structure in which primary particles with an average primary particle size of 30 nm to 80 nm are connected to each other and have an average structure length of 260 nm to 500 nm and second conductive particles which have a three-dimensional structure in which primary particles with an average primary particle size of 8 nm to 13 nm are connected to each other and have an average structure length of 80 nm to 250 nm.
    Type: Application
    Filed: September 24, 2018
    Publication date: April 4, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Naohisa AKIYAMA
  • Patent number: 10236530
    Abstract: A method of manufacturing a nonaqueous electrolyte secondary battery includes: manufacturing a positive electrode sheet by forming a positive electrode active material layer, which includes trilithium phosphate, on a positive electrode current collector foil; accommodating the positive electrode sheet, a negative electrode sheet, and an electrolytic solution in a battery case; and charging a battery after the accommodation. During the manufacturing of the positive electrode sheet, a positive electrode active material is a composite oxide including at least lithium and manganese. During the manufacturing of the positive electrode sheet, a conductive additive is obtained by attaching at least one of manganese or manganese oxide to a surface of a carbon material.
    Type: Grant
    Filed: November 2, 2016
    Date of Patent: March 19, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Naohisa Akiyama, Masanori Kitayoshi, Takashi Miura, Yukiko Hori, Masashi Ueda
  • Publication number: 20190076797
    Abstract: A manufacturing method for a granulated body includes supplying powder agitated by a dry agitator to a wet agitator, and agitating the powder supplied from the dry agitator with a liquid component in the wet agitator by rotating blades so as to form a granulated body. The blades are rotated when the powder is supplied to the wet agitator from the dry agitator. The dry agitator agitates the powder in a dry state, and the wet agitator is positioned perpendicularly below the dry agitator. The wet agitator includes an agitation chamber and the blades rotating around a center axis orthogonal to a direction in which the powder is supplied.
    Type: Application
    Filed: August 23, 2018
    Publication date: March 14, 2019
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Naohisa AKIYAMA
  • Patent number: 10220439
    Abstract: A casting mold supporting structure is provided herein which includes a support roller for supporting a part of a casting mold that is used in centrifugal casting. The casting mold has a supported surface (that is, a side surface of an end portion of the casting mold which end portion has a circular truncated cone shape) at which the casting mold is supported by the support roller. The supported surface is inclined with respect to a rotation axis of the casting mold.
    Type: Grant
    Filed: January 22, 2016
    Date of Patent: March 5, 2019
    Assignee: KUBOTA CORPORATION
    Inventors: Naohisa Akiyama, Masaru Kohara, Shinichiro Tanaka
  • Patent number: 10186708
    Abstract: A method of manufacturing a nonaqueous electrolyte secondary battery includes: a first step of preparing a positive electrode mixture paste; and a second step of preparing a positive electrode. In the first step, at least one binder including an acidic binder in an amount set such that a pH value of an aqueous solution obtained by dissolving the set amount of acidic binder in the same amount of water as that of the solvent is within a range of 1.7 to 5.5 is used.
    Type: Grant
    Filed: September 29, 2016
    Date of Patent: January 22, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Naohisa Akiyama, Masanori Kitayoshi, Takashi Miura, Yukiko Hori, Masashi Ueda
  • Patent number: 10135060
    Abstract: A method of manufacturing a nonaqueous electrolyte secondary battery includes a positive electrode paste preparation step, a positive electrode sheet preparation step, a construction step, and an initial charging step. In the positive electrode paste preparation step, a positive electrode paste is prepared by dispersing a positive electrode active material, a binder, and a metal phosphate in a solvent. The metal phosphate includes a first metal phosphate and a second metal phosphate having an average particle size which is more than that of the particles of the first metal phosphate by 1.3 ?m or more.
    Type: Grant
    Filed: July 13, 2016
    Date of Patent: November 20, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takashi Miura, Masanori Kitayoshi, Naohisa Akiyama
  • Publication number: 20180145309
    Abstract: A method of producing a granular aggregate in which wet granulated substances including active material particles, conductive material particles, a binding agent for binding the active material particles and the conductive material particles, and a solvent are aggregated includes adding a binding agent solution in which the binding agent is dissolved in the solvent to the active material particles having a solvent absorbing property, mixing the binding agent solution and the active material particles such that a primary granular aggregate in which granulated primary granulated substances are aggregated is produced, and mixing the conductive material particles into the primary granular aggregate and producing a granulated granular aggregate.
    Type: Application
    Filed: November 9, 2017
    Publication date: May 24, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Naohisa AKIYAMA
  • Publication number: 20180001232
    Abstract: A device for producing a wet granulated substance for an electrode, the device including a storage tank in which a solid component is stored, liquid supply units configured to supply a liquid component, and a stirring member configured to stir the solid component and the liquid component together. The liquid supply unit includes a nozzle configured to allow the liquid component to drop, a pump configured to repeatedly switch between a first state in which a pressure is applied to the liquid component and a second state in which a lower pressure than in the first state is applied to the liquid component, and a rotating member that is provided between the nozzle and the storage tank, has a disk shape with irregularities formed on the edge, and rotates in a non-horizontal plane.
    Type: Application
    Filed: June 26, 2017
    Publication date: January 4, 2018
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Naohisa AKIYAMA
  • Publication number: 20170125840
    Abstract: A method of manufacturing a nonaqueous electrolyte secondary battery includes: manufacturing a positive electrode sheet by forming a positive electrode active material layer, which includes trilithium phosphate, on a positive electrode current collector foil; accommodating the positive electrode sheet, a negative electrode sheet, and an electrolytic solution in a battery case; and charging a battery after the accommodation. During the manufacturing of the positive electrode sheet, a positive electrode active material is a composite oxide including at least lithium and manganese. During the manufacturing of the positive electrode sheet, a conductive additive is obtained by attaching at least one of manganese or manganese oxide to a surface of a carbon material.
    Type: Application
    Filed: November 2, 2016
    Publication date: May 4, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Naohisa AKIYAMA, Masanori KITAYOSHI, Takashi MIURA, Yukiko HORI, Masashi UEDA
  • Publication number: 20170098854
    Abstract: A method of manufacturing a nonaqueous electrolyte secondary battery includes: a first step of preparing a positive electrode mixture paste; and a second step of preparing a positive electrode. In the first step, at least one binder including an acidic binder in an amount set such that a pH value of an aqueous solution obtained by dissolving the set amount of acidic binder in the same amount of water as that of the solvent is within a range of 1.7 to 5.5 is used.
    Type: Application
    Filed: September 29, 2016
    Publication date: April 6, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Naohisa AKIYAMA, Masanori KITAYOSHI, Takashi MIURA, Yukiko HORI, Masashi UEDA
  • Publication number: 20170018762
    Abstract: A method of manufacturing a nonaqueous electrolyte secondary battery includes a positive electrode paste preparation step, a positive electrode sheet preparation step, a construction step, and an initial charging step. In the positive electrode paste preparation step, a positive electrode paste is prepared by dispersing a positive electrode active material, a binder, and a metal phosphate in a solvent. The metal phosphate includes a first metal phosphate and a second metal phosphate having an average particle size which is more than that of the particles of the first metal phosphate by 1.3 ?m or more.
    Type: Application
    Filed: July 13, 2016
    Publication date: January 19, 2017
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Takashi MIURA, Masanori KITAYOSHI, Naohisa AKIYAMA
  • Publication number: 20160214167
    Abstract: A casting mold supporting structure is provided herein which includes a support roller for supporting a part of a casting mold that is used in centrifugal casting. The casting mold has a supported surface (that is, a side surface of an end portion of the casting mold which end portion has a circular truncated cone shape) at which the casting mold is supported by the support roller. The supported surface is inclined with respect to a rotation axis of the casting mold.
    Type: Application
    Filed: January 22, 2016
    Publication date: July 28, 2016
    Inventors: Takayuki ABE, Hiroshi INABA, Atsushi SHIBAKI, Kazuhiro YAMATO, Naohisa AKIYAMA, Masaru KOHARA, Shinichiro TANAKA