Patents by Inventor Naohisa Kawakami
Naohisa Kawakami has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8888370Abstract: A slide bearing for internal combustion engines includes a metal layer having an inner peripheral surface extending along at least a part of a cylindrical shape and a resin coating layer formed on the inner peripheral surface. The inner peripheral surface has annular or helical groove sections extending in a generally circumferential direction of a cylindrical shape such that the inner peripheral surface has protrusion sections, which are arranged adjacent to each other in an axial direction of the cylindrical shape and which extend in the generally circumferential direction. The resin coating layer matches the shapes of the groove sections and the protrusion sections. When t is average coating thickness of the resin coating layer at positions different from crests of the protrusion sections and Rpk is reduced peak height of the resin coating layer, t and Rpk satisfy the following relations: 1.0 ?m?t?5.0 ?m; and 0.06?Rpk/t?5.04.Type: GrantFiled: August 6, 2013Date of Patent: November 18, 2014Assignee: Daido Metal Company Ltd.Inventors: Hiroki Kobayakawa, Naohisa Kawakami, Moritaka Fukuda
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Publication number: 20140233875Abstract: In this sliding bearing, which is provided with a resin coating layer at the surface of a bearing alloy layer layered at a back metal layer, a PAI that degrades with difficulty at high temperatures is used as the main component as the resin binder of the resin coating layer, adjustment particles are included in the resin binder, and as a result, the compressive strength of the resin coating layer is increased, and indentations of the resin coating layer resulting from a shaft are prevented. Meanwhile, a plate solid lubricant is included in the resin binder, and thus sliding characteristics are improved. Also, delamination due to cracks is prevented by the effect of adjusting the orientation of the solid lubricant and the damming effect of the adjustment particles, and thus superior anti-seizure property is provided even in an engine that frequently repeats starting and stopping.Type: ApplicationFiled: September 5, 2012Publication date: August 21, 2014Applicant: DAIDO METAL COMPANY LTD.Inventors: Hiroki Kobayakawa, Naohisa Kawakami, Shigeru Inami, Colin McAleese
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Publication number: 20140037236Abstract: A slide bearing for an internal combustion engine includes a metal layer having an inner peripheral surface formed to extend along at least a part of a cylindrical shape, and a resin coating layer formed on the inner peripheral surface of the metal layer. The inner peripheral surface of the metal layer has annular or helical groove sections that extend in a generally circumferential direction of a cylindrical shape such that the inner peripheral surface has protrusion sections, which are arranged adjacent to each other in an axial direction of the cylindrical shape and which extend in the generally circumferential direction. The resin coating layer is formed to match shapes of the groove sections and the protrusion sections. t and Rpk satisfy the following relations: 1.0 ?m?t?5.0 ?m; and 0.06?Rpk/t?5.04, where t is an average coating thickness of the resin coating layer at positions different from crests of the protrusion sections; and Rpk is a reduced peak height of the resin coating layer.Type: ApplicationFiled: August 6, 2013Publication date: February 6, 2014Applicant: DAIDO METAL COMPANY LTD.Inventors: Hiroki KOBAYAKAWA, Naohisa KAWAKAMI, Moritaka FUKUDA
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Publication number: 20090246072Abstract: The present invention has been made by the fact that the wettability with lubricant increases when tin grains are broken within a certain range. In an aluminum-based bearing alloy containing from 2 to 20 mass % of tin, the tin grains in a sliding surface have a size not less than 20 ?m2 but not more than 50 ?m2 expressed in region partitioned areas of the tin grains measured in accordance with a region partitioning method.Type: ApplicationFiled: March 24, 2009Publication date: October 1, 2009Applicant: DAIDO METAL COMPANY LTD.Inventors: Tomoyuki NIRASAWA, Naohisa KAWAKAMI, Yukihiko KAGOHARA, Shigeru INAMI
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Patent number: 7431507Abstract: A sliding member has a sliding alloy layer, an intermediate layer of Ni or a Ni alloy formed on the sliding alloy layer, and a soft layer of Sn or a Sn alloy formed on the intermediate layer. A recess is formed on the sliding side surface of the sliding alloy layer. The intermediate layer is formed on the inner surface of the recess. The sliding member is subjected to a heat treatment, whereby there are formed intermetallic compounds in the soft layer, which extend protrudently from the intermediate layer.Type: GrantFiled: June 8, 2004Date of Patent: October 7, 2008Assignee: Daido Metal Company LtdInventors: Hideo Tsuji, Masahito Fujita, Naohisa Kawakami, Koue Ohkawa
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Publication number: 20070082825Abstract: Disclosed is a plain bearing having a back metal layer and a bearing alloy layer of an Al alloy. The bearing alloy layer is formed on the back metal layer. The Al alloy contains not more than 2 mass % Sn. There is provided a resin-coating layer on the bearing alloy layer. The resin-coating layer consists of a solid lubricant and a resin binder.Type: ApplicationFiled: October 11, 2006Publication date: April 12, 2007Applicant: Daido Metal company Ltd.Inventors: Naohisa Kawakami, Takuya Tanaka, Takeyuki Nakasone, Isei Naka
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Patent number: 7153591Abstract: Disclosed is a sliding member having a bearing alloy layer, an intermediate layer of Ni or a Ni alloy formed on the bearing alloy layer, and an overlay layer of a Sn alloy containing Cu formed on the intermediate layer. There exist Sn—Cu compounds in the overlay layer, which protrudently extend from the intermediate layer. The hard Sn—Cu compounds contribute to the overlay layer in improving fatigue resistance property. A soft Sn matrix being rich in an outer surface region of the overlay layer is responsible for keeping good conformability to have excellent anti-seizure property.Type: GrantFiled: June 18, 2004Date of Patent: December 26, 2006Assignee: Daido Metal Company Ltd.Inventors: Hideo Tsuji, Masahito Fujita, Naohisa Kawakami, Koue Ohkawa
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Patent number: 6905779Abstract: A copper-based sliding material comprising sintered copper or sintered copper alloy, and 0.1 to 5 vol. % hard substance particles harder in hardness than said copper or copper alloy, said hard substance particles being substantially evenly dispersed so that, when at least one, randomly selected surface portion or sectional portion of said sintered copper or sintered copper alloy is partitioned into squares each having a side of 20 ?m, at least one particle exists in each of squares not less than 80% of the whole squares. The copper-based sliding material has good anti-seizure property and superior resistance to fatigue without containing any lead.Type: GrantFiled: December 27, 2000Date of Patent: June 14, 2005Assignee: Daido Metal Company Ltd.Inventors: Kenji Sakai, Naohisa Kawakami, Satoru Kurimoto, Takashi Inaba, Koichi Yamamoto, Takayuki Shibayama
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Publication number: 20040264820Abstract: A sliding member has a sliding alloy layer, an intermediate layer of Ni or a Ni alloy formed on the sliding alloy layer, and a soft layer of Sn or a Sn alloy formed on the intermediate layer. A recess is formed on the sliding side surface of the sliding alloy layer. The intermediate layer is formed on the inner surface of the recess. The sliding member is subjected to a heat treatment, whereby there are formed intermetallic compounds in the soft layer, which extend protrudently from the intermediate layer.Type: ApplicationFiled: June 8, 2004Publication date: December 30, 2004Applicant: Daido Metal Company Ltd.Inventors: Hideo Tsuji, Masahito Fujita, Naohisa Kawakami, Koue Ohkawa
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Publication number: 20040265618Abstract: Disclosed is a sliding member having a bearing alloy layer, an intermediate layer of Ni or a Ni alloy formed on the bearing alloy layer, and an overlay layer of a Sn alloy containing Cu formed on the intermediate layer. There exist Sn—Cu compounds in the overlay layer, which protrudently extend from the intermediate layer. The hard Sn—Cu compounds contribute to the overlay layer in improving fatigue resistance property. A soft Sn matrix being rich in an outer surface region of the overlay layer is responsible for keeping good conformability to have excellent anti-seizure property.Type: ApplicationFiled: June 18, 2004Publication date: December 30, 2004Applicant: DAIDO METAL COMPANY LTD.Inventors: Hideo Tsuji, Masahito Fujita, Naohisa Kawakami, Koue Ohkawa
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Publication number: 20040161625Abstract: A copper-based sliding material comprising sintered copper or sintered copper alloy, and 0.1 to 5 vol. % hard substance particles harder in hardness than said copper or copper alloy, said hard substance particles being substantially evenly dispersed so that, when at least one, randomly selected surface portion or sectional portion of said sintered copper or sintered copper alloy is partitioned into squares each having a side of 20 &mgr;m, at least one particle exists in each of squares not less than 80% of the whole squares. The copper-based sliding material has good anti-seizure property and superior resistance to fatigue without containing any lead.Type: ApplicationFiled: December 27, 2000Publication date: August 19, 2004Inventors: Kenji Sakai, Naohisa Kawakami, Satoru Kurimoto, Takashi Inaba, Koichi Yamamoto, Takayuki Shibayama
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Patent number: 6692548Abstract: A copper-based sliding material produced by sintering, comprising at least two phases of copper and/or copper alloys which phases have hardness levels different form each other, and hard particles with an average particle size of 0.1 to 10 &mgr;m which are dispersed in at least one phase with the exception of a softest phase in an amount of 0.1 to 10 vol. % of the whole copper-based sliding material, said sliding material satisfying (H2/H1)≧1.2 in which H1 is the Vickers hardness of the softest phase and in which H2 is the Vickers hardness of a phase hardest in hardness including said hard particles.Type: GrantFiled: June 25, 2001Date of Patent: February 17, 2004Assignee: Daido Metal Company Ltd.Inventors: Kenji Sakai, Naohisa Kawakami, Satoru Kurimoto, Takashi Inaba, Koichi Yamamoto, Takayuki Shibayama
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Patent number: 6652675Abstract: Disclosed is a copper alloy sliding material having a metal structure wherein intermetallic compounds exist adjacently to Pb-phase islands and/or Bi-phase islands. Because intermetallic compounds exist between the matrix and the Pb phase and/or the Bi phase, the material can have improved anti-seizure property, since, under load or due to wear, the surface of the material has recessions at the soft Pb and/or Bi phase and the matrix with respect to the intermetallic compounds.Type: GrantFiled: December 28, 2000Date of Patent: November 25, 2003Assignee: Daido Metal Company Ltd.Inventors: Kenji Sakai, Naohisa Kawakami, Satoru Kurimoto, Koichi Yamamoto, Takayuki Shibayama
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Patent number: 6475635Abstract: A copper alloy sliding material which can bring about superior resistance to fatigue as well as good anti-seizure property without containing any Pb. The copper alloy sliding material is made to have the structure in which both of the hard copper alloy phase and the soft copper alloy phase coexist in a mixture state. On the surface of the sliding material, the soft copper alloy phase comes to have a shape more concave than that of the hard copper alloy phase when receiving a load or when being in a sliding wear relation, in which concave portions is retained lubricant with the result that the anti-seizure property is enhanced. Further, since the soft phase and the hard phase are made of the same copper alloy, the wettability thereof becomes good, and Ni and etc. contained in the hard copper alloy phase are diffused into the soft copper alloy phase, so that the hardness of the boundary portion defined between the phases come to be gradually varied.Type: GrantFiled: December 13, 2000Date of Patent: November 5, 2002Inventors: Kenji Sakai, Naohisa Kawakami, Satoru Kurimoto, Takashi Inaba, Koichi Yamamoto, Takayuki Shibayama
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Patent number: 6378670Abstract: There is disclosed a sliding member which slidably contacts an counterpart member with friction and in which a friction force is varied without changing a contact pressure. A sliding member 11 is formed by covering a steel plate with sliding materials 13a to 13e different in friction coefficient. In this case, when a sliding direction of the counterpart member 14 is set to directions of arrows A and B, a sliding material 13a of a low friction coefficient is disposed in the middle, and the sliding materials 13b to 13e are arranged so that the friction coefficient gradually increases toward both terminal sides in the directions of arrows A and B of the sliding material 13a. According to the sliding member 11, the friction force increases as the counterpart member 14 moves in the directions of arrows A and B from the middle.Type: GrantFiled: December 9, 1999Date of Patent: April 30, 2002Assignee: Daido Metal Company Ltd.Inventors: Naohisa Kawakami, Tsukimitsu Higuchi, Takashi Inaba, Koichi Yamamoto, Toshio Egami, Takayuki Shibayama
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Publication number: 20020026855Abstract: A copper-based sliding material produced by sintering, comprising at least two phases of copper and/or copper alloys which phases have hardness levels different form each other, and hard particles with an average particle size of 0.1 to 10 &mgr;m which are dispersed in at least one phase with the exception of a softest phase in an amount of 0.1 to 10 vol.% of the whole copper-based sliding material, said sliding material satisfying (H2/H1)≧1.2 in which H1 is the Vickers hardness of the softest phase and in which H2 is the Vickers hardness of a phase hardest in hardness including said hard particles.Type: ApplicationFiled: June 25, 2001Publication date: March 7, 2002Applicant: DAIDO METAL COMPANY LTD.Inventors: Kenji Sakai, Naohisa Kawakami, Satoru Kurimoto, Takashi Inaba, Koichi Yamamoto, Takayuki Shibayama
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Patent number: 6334914Abstract: Disclosed is a copper alloy sliding material comprising 0.5 to 15 mass % Sn and 0.1 to 10 vol % of hard particles consisting of one or more selected from WC, W2C and Mo2C. The hard particles have preferably an average particle size of 0.1 to 10 &mgr;m, whereby they are dispersed in the copper alloy matrix so as to make the sliding-contact surface uneven, from which the hard particles protrude partially. The sliding material comprises an amount or a total amount of not more than 40 mass % of one or more selected from Ni, Ag, Fe, Al, Zn, Mn, Co, Si and P, an amount or a total amount of not more than 10 mass % of Bi and/or Pb, and/or an amount or a total amount of not more than 10 vol % of a solid lubricant comprising BN, graphite, MoS2 and/or WS2.Type: GrantFiled: December 28, 2000Date of Patent: January 1, 2002Assignee: Daido Metal Company Ltd.Inventors: Kenji Sakai, Naohisa Kawakami, Satoru Kurimoto, Takashi Inaba, Koichi Yamamoto, Takayuki Shibayama
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Patent number: 6303235Abstract: There is provided a copper-based sliding alloy excellent in wear resistance and anti-seizure property. A phase of 2 to 30 wt. % lead is dispersed in the copper alloy. This lead phase contains 0.1 to 6 vol. % hard particles such as SiC, SiO2, Si3N4, Al2O3, TiC, WC and TiN having an average particle size of 5 to 25 &mgr;m. Because hard particles are included in the lead phase, wear resistance is excellent and anti-seizure property is improved. The lead phase, which is soft, serves as a cushion and the attack on a mating member by hard particles is reduced. Further, the falling-off of lead is minimized because the lead phase also includes the hard particles.Type: GrantFiled: April 1, 1999Date of Patent: October 16, 2001Assignees: Daido Metal Company Ltd., Kayaba Kogyo Kabushiki KaishaInventors: Naohisa Kawakami, Tsukimitsu Higuchi, Yoshiaki Sato, Takayuki Shibayama, Keizo Mizuno, Kenji Yamanouchi
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Publication number: 20010021353Abstract: Disclosed is a copper alloy sliding material comprising 0.5 to 15 mass % Sn and 0.1 to 10 vol % of hard particles consisting of one or more selected from WC, W2C and Mo2C. The hard particles have preferably an average particle size of 0.1 to 10 &mgr;m, whereby they are dispersed in the copper alloy matrix so as to make the sliding-contact surface uneven, from which the hard particles protrude partially. The sliding material comprises an amount or a total amount of not more than 40 mass % of one or more selected from Ni, Ag, Fe, Al, Zn, Mn, Co, Si and P, an amount or a total amount of not more than 10 mass % of Bi and/or Pb, and/or an amount or a total amount of not more than 10 vol % of a solid lubricant comprising BN, graphite, MoS2 and/or WS2.Type: ApplicationFiled: December 28, 2000Publication date: September 13, 2001Inventors: Kenji Sakai, Naohisa Kawakami, Satoru Kurimoto, Takashi Inaba, Koichi Yamamoto, Takayuki Shibayama
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Publication number: 20010019779Abstract: Disclosed is a copper alloy sliding material having a metal structure wherein intermetallic compounds exist adjacently to Pb-phase islands and/or Bi-phase islands. Because intermetallic compounds exist between the matrix and the Pb phase and/or the Bi phase, the material can have improved anti-seizure property, since, under load or due to wear, the surface of the material has recessions at the soft Pb and/or Bi phase and the matrix with respect to the intermetallic compounds.Type: ApplicationFiled: December 28, 2000Publication date: September 6, 2001Inventors: Kenji Sakai, Naohisa Kawakami, Satoru Kurimoto, Koichi Yamamoto, Takayuki Shibayama