Patents by Inventor Naoki Hirasawa
Naoki Hirasawa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11682516Abstract: A reactor cooling structure includes: a plurality of reactors that are stacked on one another, each reactor including a coil configured to produce magnetic flux when energized; and a cooling mechanism that cools the plurality of reactors, wherein each of the reactors has an exterior member that has: heat radiation surfaces respectively on both sides of the corresponding one of the reactors in a stacking direction of the stacked reactors i.e. a first direction, the heat radiation surfaces of the exterior member of each of the reactors being arranged to cool the coil of the corresponding one of the reactors; the cooling mechanism includes a cooling flow path for directly cooling the first and second heat radiation surfaces of the exterior member of each of the reactors by a refrigerant.Type: GrantFiled: February 7, 2020Date of Patent: June 20, 2023Assignee: DENSO CORPORATIONInventors: Ryota Tanabe, Tatsuya Murakami, Hiroshi Shimizu, Naoki Hirasawa
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Patent number: 11496017Abstract: A rotating electric machine includes a field that includes a magnet unit having a plurality of magnetic poles, an armature including a multi-phase armature coil, and an electric power conversion device that is configured to perform electric power conversion and supply electric power resulting from the electric power conversion to the armature. Moreover, one of the field and the armature is configured as a rotor while the other is configured as a stator. The electric power conversion device includes at least one band-shaped busbar through which electric current flows during the electric power conversion. The at least one busbar has a cross section where a thickness in a lateral direction of the cross section at one end of the cross section in a longitudinal direction of the cross section is smaller than a thickness in the lateral direction at the other end of the cross section in the longitudinal direction.Type: GrantFiled: December 10, 2019Date of Patent: November 8, 2022Assignee: DENSO CORPORATIONInventors: Naoki Hirasawa, Ryota Tanabe, Yuta Hashimoto
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Patent number: 11195662Abstract: A film capacitor includes: a film winding portion formed by winding at least one metalized film that includes a dielectric film and a metal film provided on a surface of the dielectric film; a pair of metallikon electrodes formed respectively on end faces of the film winding portion in a winding axis direction of the film winding portion; and a pair of busbars each of which is joined to a corresponding one of the metallikon electrodes via a joining metal. Each of the busbars is plate-shaped to cover an outer surface of the corresponding metallikon electrode. At least one of the metallikon electrodes has a ridge that is formed on the outer surface of the metallikon electrode to be convex in the winding axis direction toward the corresponding busbar. In the corresponding busbar, there is formed a ridge-receiving portion in which the ridge of the metallikon electrode is received.Type: GrantFiled: July 9, 2018Date of Patent: December 7, 2021Assignee: DENSO CORPORATIONInventors: Naoki Hirasawa, Kosuke Kamiya, Keishiro Mori, Makoto Terawaki, Yukikatsu Kawamura
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Publication number: 20200185997Abstract: A rotating electric machine includes a field that includes a magnet unit having a plurality of magnetic poles, an armature including a multi-phase armature coil, and an electric power conversion device that is configured to perform electric power conversion and supply electric power resulting from the electric power conversion to the armature. Moreover, one of the field and the armature is configured as a rotor while the other is configured as a stator. The electric power conversion device includes at least one band-shaped busbar through which electric current flows during the electric power conversion. The at least one busbar has a cross section where a thickness in a lateral direction of the cross section at one end of the cross section in a longitudinal direction of the cross section is smaller than a thickness in the lateral direction at the other end of the cross section in the longitudinal direction.Type: ApplicationFiled: December 10, 2019Publication date: June 11, 2020Applicant: DENSO CORPORATIONInventors: Naoki HIRASAWA, Ryota TANABE, Yuta HASHIMOTO
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Publication number: 20200176168Abstract: A reactor cooling structure includes: a plurality of reactors that are stacked on one another, each reactor including a coil configured to produce magnetic flux when energized; and a cooling mechanism that cools the plurality of reactors, wherein each of the reactors has an exterior member that has: heat radiation surfaces respectively on both sides of the corresponding one of the reactors in a stacking direction of the stacked reactors i.e. a first direction, the heat radiation surfaces of the exterior member of each of the reactors being arranged to cool the coil of the corresponding one of the reactors; the cooling mechanism includes a cooling flow path for directly cooling the first and second heat radiation surfaces of the exterior member of each of the reactors by a refrigerant.Type: ApplicationFiled: February 7, 2020Publication date: June 4, 2020Applicant: DENSO CORPORATIONInventors: Ryota TANABE, Tatsuya MURAKAMI, Hiroshi SHIMIZU, Naoki HIRASAWA
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Patent number: 10554145Abstract: An electrical power conversion apparatus includes a high-voltage bus bar, a low-voltage bus bar, and a relay bus bar which are integrated together in the form of a bus bar assembly. The high-voltage bus bar includes semiconductor-side high-voltage terminals and capacitor-side high-voltage terminals. The low-voltage bus bar includes semiconductor-side low-voltage terminals and capacitor-side low-voltage terminals. The relay bus bar includes a reactor-side relay terminal and a capacitor-side relay terminal 532. The capacitor-side high-voltage terminals, the capacitor-side low-voltage terminals, and the capacitor-side relay terminal are arranged in the form of a terminal array. The capacitor-side high-voltage terminals and the capacitor-side low-voltage terminals are arranged adjacent each other. The capacitor-side relay terminal is located at an end of an array of the capacitor-side high-voltage terminals and the capacitor-side low-voltage terminals.Type: GrantFiled: May 29, 2018Date of Patent: February 4, 2020Assignee: DENSO CORPORATIONInventors: Naoki Hirasawa, Ryota Tanabe, Taijiro Momose
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Patent number: 10512199Abstract: A power conversion apparatus includes: a semiconductor module, an electronic component, a plurality of cooling pipes and a casing that accommodates the semiconductor module, the electronic component and the cooling pipes. An abutting surface is provided at a part of the casing, in which the electronic component comes into contact with the abutting surface. A pressurizing member pressurizes the semiconductor module in a first direction extending from the semiconductor module to the electronic component. The electronic component includes a part body and a wing portion and the wing portion protrudes from the part body at least either one side of both sides thereof with respect to a second direction perpendicular to the first direction, and comes into contact with the abutting surface from a semiconductor module side with respect to the first direction.Type: GrantFiled: September 5, 2017Date of Patent: December 17, 2019Assignees: DENSO CORPORATION, TOKIN CORPORATIONInventors: Naoki Hirasawa, Ryota Tanabe, Takashi Kawashima, Takashi Yanbe, Masahiro Kondou
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Patent number: 10321611Abstract: A power conversion apparatus includes a semiconductor module, an electronic component, a cooling member, a casing and a pressurizing member. The electronic component includes a load application part that receives a load caused by pressurizing force on a surface in a pressurizing member side with respect to the lamination direction; a load supporting part that comes into contact with a contact part of the casing on a surface opposite to the pressurizing member side with respect to the lamination direction; and a fastening part fastened to a casing fastening part. The load supporting part is disposed between the load application part and the fastening part; moment of force around the load supporting part is produced in the electronic component by the load applied to the load application part; and the moment causes the electronic component to be pressed towards a pressed part of the casing.Type: GrantFiled: May 14, 2018Date of Patent: June 11, 2019Assignee: DENSO CORPORATIONInventors: Naoki Hirasawa, Ryota Tanabe, Taijiro Momose, Hiromi Ichijo
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Publication number: 20190019625Abstract: A film capacitor includes: a film winding portion formed by winding at least one metalized film that includes a dielectric film and a metal film provided on a surface of the dielectric film; a pair of metallikon electrodes formed respectively on end faces of the film winding portion in a winding axis direction of the film winding portion; and a pair of busbars each of which is joined to a corresponding one of the metallikon electrodes via a joining metal. Each of the busbars is plate-shaped to cover an outer surface of the corresponding metallikon electrode. At least one of the metallikon electrodes has a ridge that is formed on the outer surface of the metallikon electrode to be convex in the winding axis direction toward the corresponding busbar. In the corresponding busbar, there is formed a ridge-receiving portion in which the ridge of the metallikon electrode is received.Type: ApplicationFiled: July 9, 2018Publication date: January 17, 2019Applicant: DENSO CORPORATIONInventors: Naoki HIRASAWA, Kosuke KAMIYA, Keishiro MORI, Makoto TERAWAKI, Yukikatsu KAWAMURA
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Publication number: 20180342959Abstract: An electrical power conversion apparatus includes a high-voltage bus bar, a low-voltage bus bar, and a relay bus bar which are integrated together in the form of a bus bar assembly. The high-voltage bus bar includes semiconductor-side high-voltage terminals and capacitor-side high-voltage terminals. The low-voltage bus bar includes semiconductor-side low-voltage terminals and capacitor-side low-voltage terminals. The relay bus bar includes a reactor-side relay terminal and a capacitor-side relay terminal 532. The capacitor-side high-voltage terminals, the capacitor-side low-voltage terminals, and the capacitor-side relay terminal are arranged in the form of a terminal array. The capacitor-side high-voltage terminals and the capacitor-side low-voltage terminals are arranged adjacent each other. The capacitor-side relay terminal is located at an end of an array of the capacitor-side high-voltage terminals and the capacitor-side low-voltage terminals.Type: ApplicationFiled: May 29, 2018Publication date: November 29, 2018Applicant: DENSO CORPORATIONInventors: Naoki HIRASAWA, Ryota TANABE, Taijiro MOMOSE
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Patent number: 10136564Abstract: A power converter includes a stack of a plurality of semiconductor modules, each of which incorporates semiconductor elements, and a plurality of cooling conduits, though each of which a coolant flows to cool the semiconductor modules, at least one electronic component electrically connected to the semiconductor modules, and a cooling plate for cooling the at least one electronic component. The stack, the at least one electronic component, and the cooling plate are arranged in a stacking direction of the stack. The cooling plate is connected to the cooling conduits and has an intra-plate pathway formed therein thorough which the coolant flows in a direction perpendicular to the stacking direction. The cooling plate has a larger area than each cooling conduit when viewed from the stacking direction.Type: GrantFiled: September 28, 2017Date of Patent: November 20, 2018Assignee: DENSO CORPORATIONInventors: Kazuya Takeuchi, Naoki Hirasawa, Hiromi Ichijo, Shingo Oono, Takuya Oizumi
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Publication number: 20180332732Abstract: A power conversion apparatus includes a semiconductor module, an electronic component, a cooling member, a casing and a pressurizing member. The electronic component includes a load application part that receives a load caused by pressurizing force on a surface in a pressurizing member side with respect to the lamination direction; a load supporting part that comes into contact with a contact part of the casing on a surface opposite to the pressurizing member side with respect to the lamination direction; and a fastening part fastened to a casing fastening part. The load supporting part is disposed between the load application part and the fastening part; moment of force around the load supporting part is produced in the electronic component by the load applied to the load application part; and the moment causes the electronic component to be pressed towards a pressed part of the casing.Type: ApplicationFiled: May 14, 2018Publication date: November 15, 2018Applicant: DENSO CORPORATIONInventors: Naoki HIRASAWA, Ryota TANABE, Taijiro MOMOSE, Hiromi ICHIJO
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Patent number: 9973070Abstract: An electric power converter includes a stacked body in which a plurality of semiconductor modules and a plurality of coolers are stacked. Each of the semiconductor modules is provided with a main body that has semiconductor elements therein, a plurality of power terminals, and control terminals. Among the plurality of the power terminals respectively included in the two semiconductor modules adjoining in a stacking direction of the stacked body, at least parts of the power terminals are configured so as not to overlap each other when viewed from the stacking direction.Type: GrantFiled: October 2, 2013Date of Patent: May 15, 2018Assignee: DENSO CORPORATIONInventors: Hiroshi Shimizu, Naoki Hirasawa
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Publication number: 20180098457Abstract: A power converter includes a stack of a plurality of semiconductor modules, each of which incorporates semiconductor elements, and a plurality of cooling conduits, though each of which a coolant flows to cool the semiconductor modules, at least one electronic component electrically connected to the semiconductor modules, and a cooling plate for cooling the at least one electronic component. The stack, the at least one electronic component, and the cooling plate are arranged in a stacking direction of the stack. The cooling plate is connected to the cooling conduits and has an intra-plate pathway formed therein thorough which the coolant flows in a direction perpendicular to the stacking direction. The cooling plate has a larger area than each cooling conduit when viewed from the stacking direction.Type: ApplicationFiled: September 28, 2017Publication date: April 5, 2018Applicant: DENSO CORPORATIONInventors: Kazuya TAKEUCHI, Naoki HIRASAWA, Hiromi ICHIJO, Shingo OONO, Takuya OIZUMI
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Publication number: 20180070480Abstract: A power conversion apparatus includes: a semiconductor module, an electronic component, a plurality of cooling pipes and a casing that accommodates the semiconductor module, the electronic component and the cooling pipes. An abutting surface is provided at a part of the casing, in which the electronic component comes into contact with the abutting surface. A pressurizing member pressurizes the semiconductor module in a first direction extending from the semiconductor module to the electronic component. The electronic component includes a part body and a wing portion and the wing portion protrudes from the part body at least either one side of both sides thereof with respect to a second direction perpendicular to the first direction, and comes into contact with the abutting surface from a semiconductor module side with respect to the first direction.Type: ApplicationFiled: September 5, 2017Publication date: March 8, 2018Applicants: DENSO CORPORATION, TOKIN CORPORATIONInventors: Naoki HIRASAWA, Ryota TANABE, Takashi KAWASHIMA, Takashi YANBE, Masahiro KONDOU
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Patent number: 9773759Abstract: An electric power converter includes a semiconductor module, an electronic component, a plurality of cooling tubes, a case, a main pressure member for pressing a stacked semiconductor section in a stacking direction, and a sub-pressure member for pressing a stacked component section in the stacking direction. The stacked semiconductor section and the stacked component section are stacked in line. A pressing force of the main pressure member is greater than a pressure pressing force of the sub-pressure member. The main pressure member is disposed at an end portion of the stacked component section far from the stacked semiconductor section. A supporting portion that supports the stacked semiconductor section from the stacked component section side is disposed in the case so as to prevent the pressing force of the main pressure member from acting on the stacked component section.Type: GrantFiled: November 16, 2016Date of Patent: September 26, 2017Assignee: DENSO CORPORATIONInventors: Naoki Hirasawa, Ryota Tanabe, Hiromi Ichijo, Takashi Kawashima
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Patent number: 9713293Abstract: An electric power converter includes a semiconductor module constituting a power conversion circuit, a capacitor electrically connected to the semiconductor module, and a cooling member for cooling the capacitor. The capacitor includes an element body provided with internal electrode, and a pair of end-face-electrodes provided on both end faces of the element body and connected to the internal electrode. The pair of end-face-electrodes are connected with a pair of bus bars, respectively, in a manner of surface contact. The capacitor is disposed in a state where one of the pair of end-face-electrodes is facing the cooling member. The end-face-electrode facing the cooling member is in contact with the cooling member via the bus bar.Type: GrantFiled: October 21, 2015Date of Patent: July 18, 2017Assignee: DENSO CORPORATIONInventors: Kazuya Takeuchi, Makoto Okamura, Yuuichi Handa, Naoki Hirasawa, Hiromi Ichijo, Ryota Tanabe, Tetsuya Matsuoka
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Publication number: 20170141082Abstract: An electric power converter includes a semiconductor module, an electronic component, a plurality of cooling tubes, a case, a main pressure member for pressing a stacked semiconductor section in a stacking direction, and a sub-pressure member for pressing a stacked component section in the stacking direction. The stacked semiconductor section and the stacked component section are stacked in line. A pressing force of the main pressure member is greater than a pressure pressing force of the sub-pressure member. The main pressure member is disposed at an end portion of the stacked component section far from the stacked semiconductor section. A supporting portion that supports the stacked semiconductor section from the stacked component section side is disposed in the case so as to prevent the pressing force of the main pressure member from acting on the stacked component section.Type: ApplicationFiled: November 16, 2016Publication date: May 18, 2017Applicant: DENSO CORPORATIONInventors: Naoki HIRASAWA, Ryota TANABE, Hiromi ICHIJO, Takashi KAWASHIMA
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Publication number: 20160227677Abstract: An electric power converter includes a semiconductor module, a reactor having a coil and a core, and a cooler for cooling the semiconductor module and the reactor. The cooler has a coolant passage member having a coolant flow path. The coil of the reactor has an exposed coil portion exposed from the core. The exposed coil portion is in contact with the coolant passage member. The core has a core end face disposed flush with the exposed coil portion, and both the exposed coil portion and the core end face are in surface contact with the coolant passage member.Type: ApplicationFiled: January 29, 2016Publication date: August 4, 2016Applicant: DENSO CORPORATIONInventors: Naoki HIRASAWA, Ryota TANABE, Tetsuya MATSUOKA, Kazuya TAKEUCHI, Akira SAKAMOTO
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Publication number: 20160157381Abstract: An electric power converter includes a semiconductor module constituting a power conversion circuit, a capacitor electrically connected to the semiconductor module, and a cooling member for cooling the capacitor. The capacitor includes an element body provided with internal electrode, and a pair of end-face-electrodes provided on both end faces of the element body and connected to the internal electrode. The pair of end-face-electrodes are connected with a pair of bus bars, respectively, in a manner of surface contact. The capacitor is disposed in a state where one of the pair of end-face-electrodes is facing the cooling member. The end-face-electrode facing the cooling member is in contact with the cooling member via the bus bar.Type: ApplicationFiled: October 21, 2015Publication date: June 2, 2016Inventors: Kazuya TAKEUCHI, Makoto OKAMURA, Yuuichi HANDA, Naoki HIRASAWA, Hiromi ICHIJO, Ryota TANABE, Tetsuya MATSUOKA