Patents by Inventor Naoki Kakuta
Naoki Kakuta has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8915761Abstract: A connector terminal which can achieve high mechanical connection strength and stabilized low electrical connection resistance when it is crimped to an aluminum electric wire, and in addition, can suppress electrical contact resistance low when it is fitted to a mating connector terminal is provided. In a connector terminal (1A) having an electrical contact section (10) which is brought into contact and conducted with a mating connector terminal by fitting to the mating connector terminal, and a conductor crimping section (12) which is crimped to the conductor of an electric wire, a metal material which constitutes the terminal uses aluminum or an aluminum alloy as a base material (100), a Zn layer (101) having a thickness in the range from 0.1 ?m to 2.0 ?m by electroless plating and a Cu layer (102) having a thickness in the range from 0.5 ?m to 1.0 ?m by electrolytic plating are formed in sequence on the surface of the base material (100), and an Sn layer (105) having a thickness in the range from 0.Type: GrantFiled: March 24, 2010Date of Patent: December 23, 2014Assignee: Yazaki CorporationInventor: Naoki Kakuta
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Patent number: 8333624Abstract: Provided is a terminal fitting capable of reliably press-bonding a core wire made of aluminum or aluminum alloy. A terminal fitting 3 is made of copper or copper alloy and includes: a bottom wall 34 which is overlapped with a core wire 41 made of aluminum or aluminum alloy; and a pair of crimping pieces 35 which is upright from each corresponding end portion of the bottom wall 34 and is bent inward so that a front end 35a faces the bottom wall 34 and the pair of crimping pieces is press-bonded to the core wire 41. The pair of crimping pieces 35 is bent so that outer surfaces 35b are tightly overlapped with each other, and has a pair of intermeshing portions 38 respectively formed in the outer surfaces 35b in the length direction of the core wire 41 to mesh with each other.Type: GrantFiled: September 3, 2009Date of Patent: December 18, 2012Assignee: Yazaki CorporationInventor: Naoki Kakuta
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Publication number: 20120115375Abstract: A connector terminal which can achieve high mechanical connection strength and stabilized low electrical connection resistance when it is crimped to an aluminum electric wire, and in addition, can suppress electrical contact resistance low when it is fitted to a mating connector terminal is provided. In a connector terminal (1A) having an electrical contact section (10) which is brought into contact and conducted with a mating connector terminal by fitting to the mating connector terminal, and a conductor crimping section (12) which is crimped to the conductor of an electric wire, a metal material which constitutes the terminal uses aluminum or an aluminum alloy as a base material (100), a Zn layer (101) having a thickness in the range from 0.1 ?m to 2.0 ?m by electroless plating and a Cu layer (102) having a thickness in the range from 0.5 ?m to 1.0 ?m by electrolytic plating are formed in sequence on the surface of the base material (100), and an Sn layer (105) having a thickness in the range from 0.Type: ApplicationFiled: March 24, 2010Publication date: May 10, 2012Applicant: Yazaki CorporationInventor: Naoki Kakuta
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Publication number: 20110165800Abstract: Provided is a terminal fitting capable of reliably press-bonding a core wire made of aluminum or aluminum alloy. A terminal fitting 3 is made of copper or copper alloy and includes: a bottom wall 34 which is overlapped with a core wire 41 made of aluminum or aluminum alloy; and a pair of crimping pieces 35 which is upright from each corresponding end portion of the bottom wall 34 and is bent inward so that a front end 35a faces the bottom wall 34 and the pair of crimping pieces is press-bonded to the core wire 41. The pair of crimping pieces 35 is bent so that outer surfaces 35b are tightly overlapped with each other, and has a pair of intermeshing portions 38 respectively formed in the outer surfaces 35b in the length direction of the core wire 41 to mesh with each other.Type: ApplicationFiled: September 3, 2009Publication date: July 7, 2011Applicant: YAZAKI CORPORATIONInventor: Naoki Kakuta
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Patent number: 7784175Abstract: A terminal crimping apparatus includes an anvil for supporting a metal terminal including a base plate portion for placing an electric wire thereon and a pair of crimping piece portions extending upwardly respectively from opposite side edges of the base plate portion and a crimper which includes a press-deforming portion having a generally arch-shape formed of two arc-shaped surfaces which are opposed to the anvil. The anvil and the crimper cooperate to press the crimping piece portions for crimping the crimping piece portions to the electric wire placed on the metal terminal. The shape of the crimper satisfies a formula, Index a=c·cos ?, where c represents a length of the arc-shaped surface of the crimper, and ? represents an angle formed by a tangential line to the arc-shaped surface at a central portion of the crimper and a vertical line.Type: GrantFiled: January 7, 2008Date of Patent: August 31, 2010Assignee: Yazaki CorporationInventors: Satoshi Yagi, Shigeharu Suzuki, Naoki Kakuta, Tetsuro Ide, Hideto Kumakura, Kenji Suzuki
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Patent number: 7494388Abstract: An aluminum (Al) terminal has a first bottom wall, and a pair of caulking pieces that are stood from the first bottom wall and caulked in a state where the first bottom wall covers a wire connection portion with the core wires arranged on the upper side from the underside. Thereby, the Al terminal made of Al or Al alloy can be crimped from outside the terminal fitting main body made of copper or copper alloy, and the spring back of the terminal fitting main body made of copper or copper alloy can be suppressed by the Al terminal.Type: GrantFiled: May 8, 2007Date of Patent: February 24, 2009Assignee: Yazaki CorporationInventor: Naoki Kakuta
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Patent number: 7438609Abstract: A metal terminal includes a base plate portion for placing an electric wire thereon and a pair of crimping piece portions which extend upwardly respectively from opposite side edges of the base plate portion for press-contacting the electric wire. Each of the crimping piece portions has a distal end portion and a body portion such that a thickness of the each of crimping piece portions is tapered toward a distal end surface of the distal end portion from the body portion. A thickness of a distal end of the distal end portion relative to a board thickness T of the body portion of the each of crimping piece portions is not smaller than ?T and is less than ½T. An exterior angle of an angle formed by the distal end surface of the distal end portion and a tapered surface of the distal end portion is 60° to 30°.Type: GrantFiled: January 7, 2008Date of Patent: October 21, 2008Assignee: Yazaki CorporationInventors: Satoshi Yagi, Shigeharu Suzuki, Tetsuro Ide, Hideto Kumakura, Kenji Suzuki, Naoki Kakuta
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Publication number: 20080176458Abstract: A metal terminal includes a base plate portion for placing an electric wire thereon and a pair of crimping piece portions which extend upwardly respectively from opposite side edges of the base plate portion for press-contacting the electric wire. Each of the crimping piece portions has a distal end portion and a body portion such that a thickness of the each of crimping piece portions is tapered toward a distal end surface of the distal end portion from the body portion. A thickness of a distal end of the distal end portion relative to a board thickness T of the body portion of the each of crimping piece portions is not smaller than ?T and is less than ½T. An exterior angle of an angle formed by the distal end surface of the distal end portion and a tapered surface of the distal end portion is 60° to 30°.Type: ApplicationFiled: January 7, 2008Publication date: July 24, 2008Applicant: YAZAKI CORPORATIONInventors: Satoshi YAGI, Shigeharu SUZUKI, Tetsuro IDE, Hideto KUMAKURA, Kenji SUZUKI, Naoki KAKUTA
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Publication number: 20080172865Abstract: A terminal crimping apparatus includes an anvil for supporting a metal terminal including a base plate portion for placing an electric wire thereon and a pair of crimping piece portions extending upwardly respectively from opposite side edges of the base plate portion and a crimper which includes a press-deforming portion having a generally arch-shape formed of two arc-shaped surfaces which are opposed to the anvil. The anvil and the crimper cooperate to press the crimping piece portions for crimping the crimping piece portions to the electric wire placed on the metal terminal. The shape of the crimper satisfies a formula, Index a=c·cos ?, where c represents a length of the arc-shaped surface of the crimper, and ? represents an angle formed by a tangential line to the arc-shaped surface at a central portion of the crimper and a vertical line.Type: ApplicationFiled: January 7, 2008Publication date: July 24, 2008Applicant: YAZAKI CORPORATIONInventors: Satoshi YAGI, Shigeharu SUZUKI, Naoki KAKUTA, Tetsuro IDE, Hideto KUMAKURA, Kenji SUZUKI
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Publication number: 20070264873Abstract: An Al terminal has a first bottom wall, and a pair of caulking pieces that are stood from the first bottom wall and caulked in a state where the first bottom wall covers a wire connection portion with the core wires arranged on the upper side from the underside. Thereby, the Al terminal made of Al or Al alloy can be crimped from outside the terminal fitting main body made of copper or copper alloy, and the spring back of the terminal fitting main body made of copper or copper alloy can be suppressed by the Al terminal.Type: ApplicationFiled: May 8, 2007Publication date: November 15, 2007Applicant: YAZAKI CORPORATIONInventor: Naoki KAKUTA
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Patent number: 5984706Abstract: A charging connector for an electric vehicle for charging a power receiving connector coupled with a power supplying connector on a charging stand includes air purging unit provided within the power supplying connector on the side to be coupled with the power receiving connector. The air purging unit serves to purge foreign substance such as dust or moisture applied. The air purging unit of the charging connector prevents moisture or foreign substance from intruding into the inside of the supplying connector to be coupled with the power receiving connector, and if intruded, permits them to be removed swiftly, thereby preventing troubles such as poor contact of terminal and short-circuiting.Type: GrantFiled: October 3, 1997Date of Patent: November 16, 1999Assignee: Yazaki CorporationInventors: Naoki Kakuta, Nobuaki Yoshioka
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Patent number: 5906500Abstract: In a charging connector for an electric vehicle for charging a power receiving connector coupled with a power supplying connector, the power supplying connector includes an outer housing to be coupled with said power receiving connector; an inner housing to be slidably mounted on the front half and housing a plurality of terminals; and an air cylinder mounted inside said outer housing inside the rear half of said outer housing and a piston connected to the rear end of said inner housing. Whereby the inner housing is driven toward said power receiving connector by the operation of said air cylinder so that said terminals are connected to corresponding terminals of said power receiving connector.Type: GrantFiled: October 3, 1997Date of Patent: May 25, 1999Assignee: Yazaki CorporationInventors: Naoki Kakuta, Nobuaki Yoshioka
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Patent number: 5775962Abstract: A joining structure for a box-shaped portion of a terminal lug used in electric wiring. One of the walls constituting the box-shaped portion is at the end provided with a locking claw, and the other wall is at the corresponding end provided with a locking hole into which the locking claw is fitted to join the walls to each other. The joining structure for the box-shaped portion of a terminal lug realizes a joint of high strength, enables a terminal lug to become small in size and light in weight, and is reliable.Type: GrantFiled: November 5, 1996Date of Patent: July 7, 1998Assignee: Yazaki CorporationInventors: Naoki Kakuta, Takeya Miwa
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Patent number: 5624506Abstract: A copper alloy for use in an electrical and electronic parts contains Fe of 1.8-2.0 weight %, P of 0.025-0.040 weight %, Zn of 1.7-1.9 weight %, Sn of 0.40-1.0 weight %, and Ca of 0.0001-0.01 weight %, the balance being Cu and inevitable impurities. Further the copper alloy may contain one kind or two kinds of the elements selected from the group of Cr of 0.001-0.01 weight % and Mg of 0.001-0.01 weight %, by 0.001-0.01 weight % at a total amount. This copper alloy for use in electrical and electronic parts can dissolve the prior problem that cracking is apt to occur on the ingot during heating on the hot working process or during hot working, and can prevent a short-circuit due to the migration phenomenon of copper which is apt to occur with the high density integration of the electrical and electronic parts made of copper alloy, and further can improve the tool service life (wear resistance) of the die and can decrease the producing cost thereof.Type: GrantFiled: August 9, 1995Date of Patent: April 29, 1997Assignees: Kabushiki Kaisha Kobe Seiko Sho, Yazaki CorporationInventors: Yoshinobu Tsuzaki, Tetsuo Kato, Yukio Ohota, Naoki Kakuta