Patents by Inventor Naoki KATAKURA

Naoki KATAKURA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230372896
    Abstract: [Problem] Provided is a method for producing a water-absorbing resin powder excellent in water absorption speed. [Solution] The method for producing a water-absorbing resin powder according to the present invention includes a polymerization step of polymerizing an aqueous monomer solution to obtain a crosslinked hydrogel polymer, a gel-crushing step of crushing the crosslinked hydrogel polymer after the polymerization step using a gel-crushing device to obtain a crosslinked particulate hydrogel polymer, and a drying step of drying the crosslinked particulate hydrogel polymer to obtain a dried product, and in the method, the gel-crushing device includes an input port, a discharge port, and a main body incorporating a plurality of rotation axes each including a crusher, in the gel-crushing step, the crosslinked hydrogel polymer is continuously put into the gel-crushing device from the input port, the crosslinked hydrogel polymer is continuously crushed by the crusher at 50° C.
    Type: Application
    Filed: September 22, 2021
    Publication date: November 23, 2023
    Inventors: Tsuyoshi YORINO, Tomoyuki ARAKE, Hiroki HAYASHI, Ryota WAKABAYASHI, Masahumi INOUE, Naoki KATAKURA, Yoshifumi ADACHI, Yoshiro MITSUKAMI, Tatsuya YAMAGUCHI
  • Patent number: 11465126
    Abstract: The production method includes: a gel-crushing step of grinding a crosslinked hydrogel polymer to obtain a particulate crosslinked hydrogel polymer; a heating drying step of obtaining dried particles from the particulate crosslinked hydrogel polymer by using a continuous stirring drying machine; a post-crosslinking step of post-crosslinking the particulate crosslinked hydrogel polymer or the dried particles; and a sizing step of adjusting a particle size of the dried particles or the post-crosslinked dried particles to obtain water-absorbent resin powder. The particulate crosslinked hydrogel polymer contains a gel fluidizer. A gel temperature of the particulate crosslinked hydrogel polymer containing the gel fluidizer, the gel temperature being measured by a contact thermometer, is not lower than 50° C. In the production method, the dried particles or the post-crosslinked dried particles is forcedly cooled before the sizing step.
    Type: Grant
    Filed: November 16, 2017
    Date of Patent: October 11, 2022
    Assignee: NIPPON SHOKUBAI CO., LTD.
    Inventors: Hiroyasu Watabe, Mai Sato, Ryota Wakabayashi, Yoshihiro Shobo, Shin-ya Katsube, Motohiro Imura, Koji Honda, Yoshifumi Adachi, Tsuyoshi Yorino, Masafumi Inoue, Tomoyuki Arake, Hiroki Hayashi, Naoki Katakura, Shin-ichi Fujino, Kunihiko Ishizaki, Tokio Shuto
  • Publication number: 20210115198
    Abstract: The present invention addresses the problem of providing; a water absorbent resin powder having a reduced amount of fine powder generated and a reduced amount of fine powder recovered; and a production method for the water absorbent resin. The production method of the present invention includes a drying step and a fine powder granulation step. The drying step is for obtaining a dried polymer by drying a particulate water-containing gel crosslinked polymer which is obtained using an acid group-containing unsaturated monomer as a main component. The fine powder granulation step is for obtaining a fine powder granulated product by adding a binder and an adhesion control agent to a fine powder made of a water absorbent resin. In this production method, the obtained fine powder granulated product is recovered in the drying step or in any step before the drying step.
    Type: Application
    Filed: May 16, 2019
    Publication date: April 22, 2021
    Inventors: Tsuyoshi YORINO, Naoki KATAKURA, Hiroki HAYASHI, Sumito KUMAGAI, Masahumi INOUE, Tomoyuki ARAKE, Mai SATO, Ryota WAKABAYASHI, Yoshihiro SHOBO, Shin-ya KATSUBE, Yoshifumi ADACHI, Satoshi MATSUMOTO
  • Publication number: 20190329219
    Abstract: The production method includes: a gel-crushing step of grinding a crosslinked hydrogel polymer to obtain a particulate crosslinked hydrogel polymer; a heating drying step of obtaining dried particles from the particulate crosslinked hydrogel polymer by using a continuous stirring drying machine; a post-crosslinking step of post-crosslinking the particulate crosslinked hydrogel polymer or the dried particles; and a sizing step of adjusting a particle size of the dried particles or the post-crosslinked dried particles to obtain water-absorbent resin powder. The particulate crosslinked hydrogel polymer contains a gel fluidizer. A gel temperature of the particulate crosslinked hydrogel polymer containing the gel fluidizer, the gel temperature being measured by a contact thermometer, is not lower than 50° C. In the production method, the dried particles or the post-crosslinked dried particles is forcedly cooled before the sizing step.
    Type: Application
    Filed: November 16, 2017
    Publication date: October 31, 2019
    Inventors: Hiroyasu WATABE, Mai SATO, Ryota WAKABAYASHI, Yoshihiro SHOBO, Shin-ya KATSUBE, Motohiro IMURA, Koji HONDA, Yoshifumi ADACHI, Tsuyoshi YORINO, Masafumi INOUE, Tomoyuki ARAKE, Hiroki HAYASHI, Naoki KATAKURA, Shin-ichi FUJINO, Kunihiko ISHIZAKI, Tokio SHUTO