Patents by Inventor Naoki Ota

Naoki Ota has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250125326
    Abstract: Embodiments described herein relate to electrochemical cells that include electrodes having two-dimensional surface patterns. In some aspects, the electrochemical cell can include a cathode current collector, an anode current collector, a cathode material disposed on the cathode current collector, an anode material disposed on the anode current collector, and a separator interposed between the cathode material and the anode material. The cathode material includes a first cathode surface abutting the cathode current collector and having a first cathode surface profile that is substantially flat and planar. The cathode material further includes a second cathode surface opposite to the first cathode surface and having a second cathode surface profile comprising a plurality of projections extending in a direction away from the first cathode surface. The anode material includes a first anode surface abutting the anode current collector and having a first anode surface profile that is substantially flat and planar.
    Type: Application
    Filed: October 10, 2024
    Publication date: April 17, 2025
    Inventors: Yuki KUSACHI, Bradley Richard MILESON, Naoki OTA
  • Publication number: 20250123581
    Abstract: An image forming apparatus includes an electrophotographic photoreceptor, a charging device that charges a surface of the electrophotographic photoreceptor, an electrostatic charge image creating device that creates an electrostatic charge image on the charged surface of the electrophotographic photoreceptor, a developing device that houses an electrostatic charge image developer containing toner and develops the electrostatic charge image created on the surface of the electrophotographic photoreceptor into a toner image by supplying the electrostatic charge image developer, an intermediate transfer body having a surface onto which the toner image is transferred, a first transfer device that transfers the toner image formed on the surface of the electrophotographic photoreceptor to the surface of the intermediate transfer body, a second transfer device that transfers the toner image on the surface of the intermediate transfer body to a surface of recording paper, a fixing device that fixes the toner image ont
    Type: Application
    Filed: September 30, 2024
    Publication date: April 17, 2025
    Applicant: FUJIFILM Business Innovation Corp.
    Inventors: Yasuhisa MOROOKA, Masataka KURIBAYASHI, Naoki OTA, Yusuke FUKUDA, Katsuyuki KITAJIMA, Teppei YAWADA, Shota OSHIMA, Tatsuhiro IGARASHI
  • Patent number: 12278344
    Abstract: Embodiments described herein relate to electrochemical cells with dendrite prevention mechanisms. In some aspects, an electrochemical cell can include an anode disposed on an anode current collector, a cathode disposed on a cathode current collector, the cathode having a first thickness at a proximal end of the cathode and a second thickness at a distal end of the cathode, the second thickness greater than the first thickness, a first separator disposed on the anode, a second separator disposed on the cathode, an interlayer disposed between the first separator and the second separator, the interlayer including electroactive material and having a proximal end and a distal end, and a power source electrically connected to the proximal end of the cathode and the proximal end of the interlayer, the power source configured to maintain a voltage difference between the cathode and the interlayer below a threshold value.
    Type: Grant
    Filed: September 4, 2024
    Date of Patent: April 15, 2025
    Assignee: 24M Technologies, Inc.
    Inventors: Junzheng Chen, Naoki Ota, Chad Alan Hartzog, Xiaoming Liu, Michelle Robyn Brouwer, Anthony D′Angelo, Daniel Salazar, Timothy Allen Hans, Junhua Song
  • Patent number: 12272818
    Abstract: Embodiments described herein relate generally to electrochemical cells having pre-lithiated semi-solid electrodes, and particularly to semi-solid electrodes that are pre-lithiated during the mixing of the semi-solid electrode slurry such that a solid-electrolyte interface (SEI) layer is formed in the semi-solid electrode before the electrochemical cell formation. In some embodiments, a semi-solid electrode includes about 20% to about 90% by volume of an active material, about 0% to about 25% by volume of a conductive material, about 10% to about 70% by volume of a liquid electrolyte, and lithium (as lithium metal, a lithium-containing material, and/or a lithium metal equivalent) in an amount sufficient to substantially pre-lithiate the active material. The lithium metal is configured to form a solid-electrolyte interface (SEI) layer on a surface of the active material before an initial charging cycle of an electrochemical cell that includes the semi-solid electrode.
    Type: Grant
    Filed: September 25, 2023
    Date of Patent: April 8, 2025
    Assignees: Kyocera Corporation
    Inventors: Naoki Ota, Mihai Duduta, Takaaki Fukushima, Hiuling Zoe Yu, Taison Tan, Hiromitsu Mishima
  • Publication number: 20250105384
    Abstract: An example battery system includes one or more battery packs. The battery system further includes a first sensor configured to detect a first property of the battery system and one or more second sensors configured to detect one or more second properties of the battery system. The battery system also includes control circuitry coupled to the one or more second sensors. The control circuitry is configured to detect a potential risk of thermal runaway of the one or more battery packs based on the detection of the one or more second properties, and, in response to detecting the potential risk of thermal runaway, activate the first sensor. The control circuitry is further configured to identify an increased risk of thermal runaway based on detection of the first property of the battery system, and, in response to identifying the increased risk of thermal runaway, disable the battery system.
    Type: Application
    Filed: September 24, 2024
    Publication date: March 27, 2025
    Applicant: TDK Corporation
    Inventors: Kei Hirata, Naoki Ota
  • Publication number: 20250105337
    Abstract: Systems and methods for charging and discharging a plurality of batteries are described herein. In some embodiments, a system includes a battery module, an energy storage system electrically coupled to the battery module, a power source, and a controller. The energy storage system is operable in a first operating state in which energy is transferred from the energy storage system to the battery module to charge the battery module, and a second operating state in which energy is transferred from the battery module to the energy storage system to discharge the battery module. The power source electrically coupled to the energy storage system and is configured to transfer energy from the power source to the energy storage system based on an amount of stored energy in the energy storage system. The controller is operably coupled to the battery module and is configured to monitor and control a charging state of the battery module.
    Type: Application
    Filed: October 3, 2024
    Publication date: March 27, 2025
    Applicant: 24M Technologies, Inc.
    Inventors: Tony L. TAYLOR, Naoki OTA, Taison TAN
  • Publication number: 20250054939
    Abstract: Embodiments described herein relate generally to apparatuses and processes for forming semi-solid electrodes having high active solids loading by removing excess electrolyte. In some embodiments, the semi-solid electrode material can be formed by mixing an active material and, optionally, a conductive material in a liquid electrolyte to form a suspension. In some embodiments, the semi-solid electrode material can be disposed onto a current collector to form an intermediate electrode. In some embodiments, the semi-solid electrode material can have a first composition in which the ratio of electrolyte to active material is between about 10:1 and about 1:1. In some embodiments, a method for converting the semi-solid electrode material from the first composition into the second composition includes removing a portion of the electrolyte from the semi-solid electrode material.
    Type: Application
    Filed: August 28, 2024
    Publication date: February 13, 2025
    Inventors: Junji ARANAMI, Reymond ZAGARS, Naoki OTA, Junzheng CHEN, Ricardo BAZZARELLA
  • Publication number: 20250046860
    Abstract: Embodiments described herein relate generally to electrochemical cells including a selectively permeable membrane and systems and methods for manufacturing the same. In some embodiments, the selectively permeable membrane can include a solid-state electrolyte material. In some embodiments, electrochemical cells can include a cathode disposed on a cathode current collector, an anode disposed on an anode current collector, and the selectively permeable membrane disposed therebetween. In some embodiments, the cathode and/or anode can include a slurry of an active material and a conductive material in a liquid electrolyte. In some embodiments, a catholyte can be different from an anolyte. In some embodiments, the catholyte can be optimized to improve the redox electrochemistry of the cathode and the anolyte can be optimized to improve the redox electrochemistry of the anode. In some embodiments, the selectively permeable membrane can be configured to isolate the catholyte from the anolyte.
    Type: Application
    Filed: August 5, 2024
    Publication date: February 6, 2025
    Applicant: 24M Technologies, Inc.
    Inventors: Junzheng CHEN, Naoki OTA, Jeffry DISKO, Yuki KUSACHI
  • Publication number: 20250023009
    Abstract: Embodiments described in this application relate generally to a system, an apparatus and/or methods for manufacturing electrodes by infusion electrolyte into compacted electrode materials. In some embodiments, a working electrode materials can be produced using an infusion mixing and manufacturing process. In some embodiments, a single-sided finished electrode can be produced directly from a dry powder mixture using an infusion mixing and manufacturing process. In some embodiments, a double-sided finished electrode can be produced directly from a dry powder mixture using an infusion mixing and manufacturing process. The electrodes produced by an infusion mixing and manufacturing process generally perform better than those produced by non-infusion processes.
    Type: Application
    Filed: April 8, 2024
    Publication date: January 16, 2025
    Inventors: Naoki OTA, Takaaki FUKUSHIMA, Yutaka WAKAI, Motoi TAMAKI, Sean SIMON, Nicholas VARAMO, Duy LE, Taison TAN, Hiromitsu MISHIMA
  • Patent number: 12199240
    Abstract: Embodiments described herein relate generally to electrochemical cells having semi-solid electrodes that include a gel polymer additive such that the electrodes demonstrate longer cycle life while significantly retaining the electronic performance of the electrodes and the electrochemical cells formed therefrom. In some embodiments, a semi-solid electrode can include about 20% to about 75% by volume of an active material, about 0.5% to about 25% by volume of a conductive material, and about 20% to about 70% by volume of an electrolyte. The electrolyte further includes about 0.01% to about 1.5% by weight of a polymer additive. In some embodiments, the electrolyte can include about 0.1% to about 0.7% of the polymer additive.
    Type: Grant
    Filed: July 28, 2023
    Date of Patent: January 14, 2025
    Assignee: 24M Technologies, Inc.
    Inventors: Taison Tan, Naoki Ota, Jeffry Disko
  • Publication number: 20240429466
    Abstract: Embodiments described herein relate to electrochemical cells with dendrite prevention mechanisms. In some aspects, an electrochemical cell can include an anode disposed on an anode current collector, a cathode disposed on a cathode current collector, the cathode having a first thickness at a proximal end of the cathode and a second thickness at a distal end of the cathode, the second thickness greater than the first thickness, a first separator disposed on the anode, a second separator disposed on the cathode, an interlayer disposed between the first separator and the second separator, the interlayer including electroactive material and having a proximal end and a distal end, and a power source electrically connected to the proximal end of the cathode and the proximal end of the interlayer, the power source configured to maintain a voltage difference between the cathode and the interlayer below a threshold value.
    Type: Application
    Filed: September 4, 2024
    Publication date: December 26, 2024
    Applicant: 24M Technologies, Inc.
    Inventors: Junzheng CHEN, Naoki OTA, Chad Alan HARTZOG, Xiaoming LIU, Michelle Robyn BROUWER, Anthony D'ANGELO, Daniel SALAZAR, Timothy Allen HANS, Junhua SONG
  • Publication number: 20240429399
    Abstract: Embodiments described herein relate to electrochemical cells with one or more current collectors divided into segments, and methods of producing the same. A current collector divided into segments comprises a substantially planar conductive material including a connection region and an electrode region. The electrode region includes one or more dividers defining a plurality of electron flow paths. The plurality of electron flow paths direct the flow of electrons from the electrode region to the connection region. In some embodiments, the current collector includes a fuse section disposed between the electrode region and the connection region. In some embodiments, the fuse section can include a thin strip of conductive material, such that the thin strip of conductive material melts at a melting temperature and substantially prevent electron movement between the electrode region and the connection region.
    Type: Application
    Filed: July 1, 2024
    Publication date: December 26, 2024
    Inventors: Ryan Michael LAWRENCE, Naoki OTA
  • Publication number: 20240429463
    Abstract: Embodiments described herein relate to electrochemical cells with dendrite prevention mechanisms. In some aspects, an electrochemical cell can include an anode disposed on an anode current collector, a cathode disposed on a cathode current collector, the cathode having a first thickness at a proximal end of the cathode and a second thickness at a distal end of the cathode, the second thickness greater than the first thickness, a first separator disposed on the anode, a second separator disposed on the cathode, an interlayer disposed between the first separator and the second separator, the interlayer including electroactive material and having a proximal end and a distal end, and a power source electrically connected to the proximal end of the cathode and the proximal end of the interlayer, the power source configured to maintain a voltage difference between the cathode and the interlayer below a threshold value.
    Type: Application
    Filed: June 12, 2024
    Publication date: December 26, 2024
    Inventors: Junzheng CHEN, Naoki OTA, Chad Alan HARTZOG, Xiaoming LIU, Michelle Robyn BROUWER, Anthony D'ANGELO, Daniel SALAZAR, Timothy Allen HANS, Junhua SONG
  • Patent number: 12176519
    Abstract: Embodiments described herein relate generally to systems and methods for continuously and/or semi-continuously manufacturing semi-solid electrodes and batteries incorporating semi-solid electrodes. In some embodiments, the process of manufacturing a semi-solid electrode includes continuously dispensing a semi-solid electrode slurry onto a current collector, separating the semi-solid electrode slurry into discrete portions, and cutting the current collector to form a finished electrode.
    Type: Grant
    Filed: April 4, 2023
    Date of Patent: December 24, 2024
    Assignee: 24M Technologies, Inc.
    Inventors: Raymond Zagars, Naoki Ota, Matthew R. Tyler, Richard K. Holman, Ricardo Bazzarella, Mark Dudziak
  • Publication number: 20240413407
    Abstract: Embodiments described herein relate to electrochemical cells with dendrite prevention mechanisms. In some aspects, an electrochemical cell can include an anode disposed on an anode current collector, a cathode disposed on a cathode current collector, the cathode having a first thickness at a proximal end of the cathode and a second thickness at a distal end of the cathode, the second thickness greater than the first thickness, a first separator disposed on the anode, a second separator disposed on the cathode, an interlayer disposed between the first separator and the second separator, the interlayer including electroactive material and having a proximal end and a distal end, and a power source electrically connected to the proximal end of the cathode and the proximal end of the interlayer, the power source configured to maintain a voltage difference between the cathode and the interlayer below a threshold value.
    Type: Application
    Filed: August 20, 2024
    Publication date: December 12, 2024
    Inventors: Junzheng CHEN, Naoki OTA, Chad Alan HARTZOG, Xiaoming LIU, Michelle Robyn BROUWER, Anthony D'ANGELO, Daniel SALAZAR, Timothy Allen HANS, Junhua SONG
  • Publication number: 20240405391
    Abstract: Apparatus, systems, and methods described herein relate to safety devices for electrochemical cells comprising an electrode tab electrically coupled to an electrode, the electrode including an electrode material disposed on a current collector. In some embodiments, a fuse can be operably coupled to or formed in the electrode tab. In some embodiments, the fuse can be formed by removing a portion of the electrode tab. In some embodiments, the fuse can include a thin strip of electrically resistive material configured to electrically couple multiple electrodes. In some embodiments, the current collector can include a metal-coated deformable mesh material such that the current collector is self-fusing. In some embodiments, the fuse can be configured to deform, break, melt, or otherwise discontinue electrical communication between the electrode and other components of the electrochemical cell in response to a high current condition, a high voltage condition, or a high temperature condition.
    Type: Application
    Filed: May 8, 2024
    Publication date: December 5, 2024
    Applicant: 24M Technologies, Inc.
    Inventors: Ricardo Bazzarella, Naoki Ota
  • Patent number: 12142721
    Abstract: Systems and methods for charging and discharging a plurality of batteries are described herein. In some embodiments, a system includes a battery module, an energy storage system electrically coupled to the battery module, a power source, and a controller. The energy storage system is operable in a first operating state in which energy is transferred from the energy storage system to the battery module to charge the battery module, and a second operating state in which energy is transferred from the battery module to the energy storage system to discharge the battery module. The power source electrically coupled to the energy storage system and is configured to transfer energy from the power source to the energy storage system based on an amount of stored energy in the energy storage system. The controller is operably coupled to the battery module and is configured to monitor and control a charging state of the battery module.
    Type: Grant
    Filed: November 15, 2023
    Date of Patent: November 12, 2024
    Assignee: 24M Technologies, Inc.
    Inventors: Tony L. Taylor, Naoki Ota, Taison Tan
  • Publication number: 20240372212
    Abstract: Embodiments described herein relate to electrochemical cells with multiple separators, and methods of producing the same. A method of producing an electrochemical cell can include disposing an anode material onto an anode current collector, disposing a first separator on the anode material, disposing a cathode material onto a cathode current collector, disposing a second separator onto the cathode material, and disposing the first separator on the second separator to form the electrochemical cell. The anode material and/or the cathode material can be a semi-solid electrode material including an active material, a conductive material, and a volume of liquid electrolyte. In some embodiments, less than about 10% by volume of the liquid electrolyte evaporates during the forming of the electrochemical cell. In some embodiments, the method can further include wetting the first separator and/or the second separator with an electrolyte solution prior to coupling the first separator to the second separator.
    Type: Application
    Filed: July 18, 2024
    Publication date: November 7, 2024
    Inventors: Junzheng CHEN, Naoki OTA, Jeffry DISKO, Anthony D'ANGELO
  • Publication number: 20240372214
    Abstract: Embodiments described herein relate to electrochemical cells with multiple separators, and methods of producing the same. A method of producing an electrochemical cell can include disposing an anode material onto an anode current collector, disposing a first separator on the anode material, disposing a cathode material onto a cathode current collector, disposing a second separator onto the cathode material, and disposing the first separator on the second separator to form the electrochemical cell. The anode material and/or the cathode material can be a semi-solid electrode material including an active material, a conductive material, and a volume of liquid electrolyte. In some embodiments, less than about 10% by volume of the liquid electrolyte evaporates during the forming of the electrochemical cell. In some embodiments, the method can further include wetting the first separator and/or the second separator with an electrolyte solution prior to coupling the first separator to the second separator.
    Type: Application
    Filed: July 18, 2024
    Publication date: November 7, 2024
    Inventors: Junzheng CHEN, Naoki OTA, Jeffry DISKO, Anthony D'ANGELO
  • Publication number: 20240372213
    Abstract: Embodiments described herein relate to electrochemical cells with multiple separators, and methods of producing the same. A method of producing an electrochemical cell can include disposing an anode material onto an anode current collector, disposing a first separator on the anode material, disposing a cathode material onto a cathode current collector, disposing a second separator onto the cathode material, and disposing the first separator on the second separator to form the electrochemical cell. The anode material and/or the cathode material can be a semi-solid electrode material including an active material, a conductive material, and a volume of liquid electrolyte. In some embodiments, less than about 10% by volume of the liquid electrolyte evaporates during the forming of the electrochemical cell. In some embodiments, the method can further include wetting the first separator and/or the second separator with an electrolyte solution prior to coupling the first separator to the second separator.
    Type: Application
    Filed: July 18, 2024
    Publication date: November 7, 2024
    Inventors: Junzheng Chen, Naoki Ota, Jeffry Disko, Anthony D'Angelo