Patents by Inventor Naomasa Miyatake

Naomasa Miyatake has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10669630
    Abstract: A layer-forming device includes a feeding mechanism that feeds a substrate during layer formation, an injector unit having a plurality of injectors that supplies a layer-forming gas to the substrate, along a feeding passage of the substrate, and a reactant supply unit which generates a reactant. The injector unit supplies the reactant through gaps between the injectors to a layer of the layer-forming component. A substrate opposing surface of the injector includes a layer-forming gas supply slot through which the layer-forming gas is output, first gas exhaust slots that suck an excess gas such as the layer-forming gas, the first gas exhaust slots being provided on both sides of the layer-forming gas supply slot in a feeding direction of the substrate, and inert gas supply slots that supply an inert gas provided on far sides of the respective first gas exhaust slots away from the layer-forming gas supply slot.
    Type: Grant
    Filed: February 21, 2014
    Date of Patent: June 2, 2020
    Assignee: MITSUI E&S MACHINERY CO., LTD.
    Inventors: Nozomu Hattori, Naomasa Miyatake, Yasunari Mori
  • Patent number: 10246776
    Abstract: A layer-forming device that enables highly efficient layer formation and has a simplified configuration includes: a substrate feeding mechanism; a plasma-generating electrode; a space-partitioning wall; and a plurality of injectors. The plasma-generating electrode faces towards a feeding pathway of the substrate, and generates plasma using a reactive gas upon a supply of electric power. The space-partitioning wall is disposed between the feeding pathway and the plasma-generating electrode. A plurality of slit-shaped through-holes, through which radicals, ions generated from the plasma, or a portion of the plasma can pass, are formed at predetermined intervals in the space-partitioning wall.
    Type: Grant
    Filed: February 21, 2014
    Date of Patent: April 2, 2019
    Assignee: MITSUI E&S MACHINERY CO., LTD
    Inventors: Yasunari Mori, Naomasa Miyatake, Nozomu Hattori
  • Publication number: 20160237566
    Abstract: When a film is formed atomic layer by atomic layer with a use of a raw material gas and a reaction gas, a raw material gas is supplied into a film-forming space in which a substrate is placed to adsorb a component of the raw material gas onto the substrate. Then, a reaction gas is supplied into the film-forming space. Plasma is produced in the film-forming space using the reaction gas supplied so that part of a component of the raw material gas adsorbed on the substrate reacts with the reaction gas. At this moment, a duration of production of the plasma is set within a range of 0.5 millisecond to 100 milliseconds according to a degree of at least one property of a film to be formed, and a density of power input to the plasma source is in a range of 0.05 W/cm2 to 10 W/cm2.
    Type: Application
    Filed: March 13, 2014
    Publication date: August 18, 2016
    Inventors: Nozomu HATTORI, Naomasa MIYATAKE, Yasunari MORI, Yoshiharu NAKASHIMA
  • Publication number: 20160010209
    Abstract: A layer-forming device includes a feeding mechanism that feeds a substrate during layer formation, an injector unit having a plurality of injectors that supplies a layer-forming gas to the substrate, along a feeding passage of the substrate, and a reactant supply unit which generates a reactant. The injector unit supplies the reactant through gaps between the injectors to a layer of the layer-forming component. A substrate opposing surface of the injector includes a layer-forming gas supply slot through which the layer-forming gas is output, first gas exhaust slots that suck an excess gas such as the layer-forming gas, the first gas exhaust slots being provided on both sides of the layer-forming gas supply slot in a feeding direction of the substrate, and inert gas supply slots that supply an inert gas provided on far sides of the respective first gas exhaust slots away from the layer-forming gas supply slot.
    Type: Application
    Filed: February 21, 2014
    Publication date: January 14, 2016
    Inventors: Nozomu HATTORI, Naomasa MIYATAKE, Yasunari MORI
  • Publication number: 20160002785
    Abstract: A layer-forming device that enables highly efficient layer formation and has a simplified configuration includes: a substrate feeding mechanism; a plasma-generating electrode; a space-partitioning wall; and a plurality of injectors. The plasma-generating electrode faces towards a feeding pathway of the substrate, and generates plasma using a reactive gas upon a supply of electric power. The space-partitioning wall is disposed between the feeding pathway and the plasma-generating electrode. A plurality of slit-shaped through-holes, through which radicals, ions generated from the plasma, or a portion of the plasma can pass, are formed at predetermined intervals in the space-partitioning wall.
    Type: Application
    Filed: February 21, 2014
    Publication date: January 7, 2016
    Applicant: MITSUI ENGINEERING & SHIPBUILDING CO., LTD.
    Inventors: Yasunari MORI, Naomasa MIYATAKE, Nozomu HATTORI
  • Patent number: 9194043
    Abstract: An atomic layer deposition apparatus for forming a thin film on a substrate, including a first container that defines a first inner space, a second container provided inside the first container to define a second inner space, the second container being canister-shaped and including a first opening at one end thereof, a source gas that forms the thin film on the substrate flowing to the second inner space through the first opening, and a pressing member including a gas supply port for supplying the source gas to the second inner space through the first opening, the pressing member being configured to press the second container in a longitudinal direction of the second container so that the second inner space be separated from the first inner space.
    Type: Grant
    Filed: February 15, 2010
    Date of Patent: November 24, 2015
    Assignee: MITSUI ENGINEERING & SHIPBUILDING
    Inventors: Hiroyuki Tachibana, Kazutoshi Murata, Naomasa Miyatake, Yasunari Mori
  • Publication number: 20130309401
    Abstract: An atomic layer deposition apparatus that forms a thin film on a substrate, the atomic layer deposition apparatus includes: a deposition vessel in which a source gas supply port and a reactant gas supply port are formed; a source gas supply part operable to supply the source gas to the source gas supply port and that includes a liquid source storage part and a vaporization controller, the liquid source storage part storing a liquid source that is a source material of the thin film, and the vaporization controller controlling a flow rate by directly vaporizing the liquid source stored in the liquid source storage part; a reactant gas supply part operable to supply a reactant gas to the reactant gas supply port, the reactant gas reacting with the source gas to form the thin film; a controller operable to control the source gas supply part and the reactant gas supply part to supply the source gas and the reactant gas alternately; a screen plate that is disposed such that the source gas supplied from the source g
    Type: Application
    Filed: February 10, 2012
    Publication date: November 21, 2013
    Applicant: Mitsui Engineering & Shipbuilding Co., Ltd.
    Inventor: Naomasa Miyatake
  • Patent number: 8440268
    Abstract: Oxygen gas, for example, is introduced into a film forming chamber, and high-frequency power is supplied to a plurality of monopole antennas arranged above a silicon substrate (101) in the film forming chamber to generate a plasma of the introduced oxygen gas, thereby supplying atomic oxygen (123) onto the surface of an aminosilane molecular layer (102). This plasma generation is performed for about 1 sec. With this operation, the adsorption layer (102) adsorbed onto the surface of the silicon substrate (101) is oxidized, thereby forming a silicon oxide layer (112) corresponding to one atomic layer of silicon on the surface of the silicon substrate (101).
    Type: Grant
    Filed: March 28, 2007
    Date of Patent: May 14, 2013
    Assignee: Mitsui Engineering & Shipbuilding Co., Ltd.
    Inventors: Keisuki Washio, Kazutoshi Murata, Naomasa Miyatake, Hiroyuki Tachibana, Nozomu Hattori
  • Publication number: 20130104803
    Abstract: The thin-film forming apparatus includes: a deposition vessel that includes a deposition space in which the thin film is formed on the substrate in a reduced-pressure state; a raw material gas introducing section configured to introduce a raw material gas for the thin-film into the deposition space of the deposition vessel; and a plasma electrode section configured to generate plasma using the raw material gas for the thin-film in the deposition space. The plasma electrode section is a plate member in which a current flows from one end surface to the other end surface, the plate member provided with, as a plasma generating electrode, an electrode plate including an outward portion and a return portion which allow the current to flow in parallel to each other by bending a direction of the current flowing through the plate member in mid-flow.
    Type: Application
    Filed: February 21, 2011
    Publication date: May 2, 2013
    Applicant: MITSUI ENGINEERING & SHIPBUILDING CO., LTD.
    Inventors: Kazuki Takizawa, Naomasa Miyatake, Kazutoshi Murata
  • Publication number: 20110303147
    Abstract: An atomic layer deposition apparatus for forming a thin film on a substrate, including a first container that defines a first inner space, a second container provided inside the first container to define a second inner space, the second container being canister-shaped and including a first opening at one end thereof, a source gas that forms the thin film on the substrate flowing to the second inner space through the first opening, and a pressing member including a gas supply port for supplying the source gas to the second inner space through the first opening, the pressing member being configured to press the second container in a longitudinal direction of the second container so that the second inner space be separated from the first inner space.
    Type: Application
    Filed: February 15, 2010
    Publication date: December 15, 2011
    Applicant: MITSUI ENGINEERING & SHIPBUILDING CO., LTD.
    Inventors: Hiroyuki Tachibana, Kazutoshi Murata, Naomasa Miyatake, Yasunari Mori
  • Publication number: 20090291232
    Abstract: Oxygen gas, for example, is introduced into a film forming chamber, and high-frequency power is supplied to a plurality of monopole antennas arranged above a silicon substrate (101) in the film forming chamber to generate a plasma of the introduced oxygen gas, thereby supplying atomic oxygen (123) onto the surface of an aminosilane molecular layer (102). This plasma generation is performed for about 1 sec. With this operation, the adsorption layer (102) adsorbed onto the surface of the silicon substrate (101) is oxidized, thereby forming a silicon oxide layer (112) corresponding to one atomic layer of silicon on the surface of the silicon substrate (101).
    Type: Application
    Filed: March 28, 2007
    Publication date: November 26, 2009
    Applicant: MITSUI ENGINEERING & SHIPBUILDING CO., LTD.
    Inventors: Keisuki Washio, Kazutoshi Murata, Naomasa Miyatake, Hiroyuki Tachibana, Nozomu Hattori
  • Patent number: 7022545
    Abstract: The present invention has its object to obtain an SiC monitor wafer which can flatten the surface until particle detection is possible. SiC of a crystal system 3C is deposited on a substrate by a CVD (Chemical Vapor Deposition) method, and the SiC is detached from a substrate. After the SiC surface is flattened by using mechanical polishing alone or in combination with CMP (Chemo Mechanical Polishing), GCIB (Gas Cluster Ion Beam) is irradiated to the surface until the surface roughness becomes Ra=0.5 nm or less and the impurity density of the wafer surface becomes 1*1011 atoms/cm2 or less to produce the SiC monitor wafer.
    Type: Grant
    Filed: January 10, 2003
    Date of Patent: April 4, 2006
    Assignee: Mitsui Engineering & Shipbuilding Co., Ltd.
    Inventors: Isao Yamada, Jiro Matsuo, Noriaki Toyoda, Kazutoshi Murata, Naomasa Miyatake
  • Publication number: 20050042800
    Abstract: The present invention has its object to obtain an SiC monitor wafer which can flatten the surface until particle detection is possible. SiC of a crystal system 3C is deposited on a substrate by a CVD (Chemical Vapor Deposition) method, and the SiC is detached from a substrate. After the SiC surface is flattened by using mechanical polishing alone or in combination with CMP (Chemo Mechanical Polishing), GCIB (Gas Cluster Ion Beam) is irradiated to the surface until the surface roughness becomes Ra=0.5 nm or less and the impurity density of the wafer surface becomes 1*1011 atoms/cm2 or less to produce the SiC monitor wafer.
    Type: Application
    Filed: January 10, 2003
    Publication date: February 24, 2005
    Inventors: Isao Yamada, Jiro Matsuo, Noriaki Toyoda, Kazutoshi Murata, Naomasa Miyatake