Abstract: An electronic device may have a display with a cover layer. An ambient light sensor may be aligned with an ambient light sensor window formed from an opening in a masking layer on the cover layer in an inactive portion of the display. To help mask the ambient light sensor window from view, the ambient light sensor window may be provided with a black coating that matches the appearance of surrounding masking layer material while allowing light to reach the ambient light sensor. The black coating may be formed from a black physical vapor deposition thin-film inorganic layer with a high index of refraction. An antireflection layer formed from a stack of dielectric layers may be interposed between the black thin-film inorganic layer and the display cover layer.

Abstract: An electronic device may have components such as a display, a camera, a button, and other electrical components. A transparent crystalline member such as a layer of aluminum oxide, zirconium oxide, or other crystalline dielectric structure may overlap an electrical component and may serve as a display cover layer, button cover member, or window member. An annealed adhesion layer such as an annealed inorganic layer may be formed on a crystalline dielectric member. The annealed adhesion layer may help adhere an oleophobic coating to the transparent crystalline member.

Abstract: A method of manufacturing a housing of an electronic device includes determining a sintering profile configured to produce a selected color at a selected depth within a wall of the housing, sintering a ceramic housing precursor in accordance with the determined sintering profile, thereby forming the housing, and removing material from the housing up to the selected depth.

Abstract: A ceramic part and methods for making the ceramic part are disclosed. A green body or non-sintered part may be formed using a casting or molding process. The green body may not be sintered or may be partially sintered before machining one or more features into a surface of the green body. After machining, the component may be fully sintered to create a hardened ceramic component.

Abstract: Methods for improved ceramics component casting. One such method may include vacuuming a ceramic-based slurry mixture and/or vacuuming a component mold. The vacuuming of the ceramic-based slurry mixture and the component mold may be to remove air bubbles from the respective elements. More specifically, the vacuuming may remove air bubbles from the ceramic-based slurry mixture and from a cavity of the component mold, respectively. The method may also include disposing the ceramic-based slurry mixture into the cavity of the component mold, and continuously vacuuming the cavity of the component mold including the ceramic-based slurry mixture for a predetermined time to remove any additional air bubbles included in the ceramic-based slurry mixture. Finally, the method may include forming a ceramic component within the continuously vacuumed cavity of the component mold over the duration of the predetermined time. The ceramic component formed from the ceramic-based slurry mixture.

Abstract: An electronic device may have a display with a cover layer. An ambient light sensor may be aligned with an ambient light sensor window formed from an opening in a masking layer on the cover layer in an inactive portion of the display. To help mask the ambient light sensor window from view, the ambient light sensor window may be provided with a black coating that matches the appearance of surrounding masking layer material while allowing light to reach the ambient light sensor. The black coating may be formed from a black physical vapor deposition thin-film inorganic layer with a high index of refraction. An antireflection layer formed from a stack of dielectric layers may be interposed between the black thin-film inorganic layer and the display cover layer.

Abstract: A method of manufacturing a housing of an electronic device includes determining a sintering profile configured to produce a selected color at a selected depth within a wall of the housing, sintering a ceramic housing precursor in accordance with the determined sintering profile, thereby forming the housing, and removing material from the housing up to the selected depth.

Abstract: The disclosure provides an aluminized composite including a base material. The aluminized composite may also include a diffusion layer disposed over the base material. The aluminized composite may further include an aluminum material disposed over the diffusion layer.

Abstract: An electronic device includes one or more light emitters for emitting light toward an object and one or more light detectors for collecting light exiting the object. A reflective coating, surface, or surface finish can be applied adjacent to the area to which light is emitted and/or through which light exits in order to increase the light collected by the light detector. The reflective coating can be oriented so as to reflect light back into the object.

Abstract: A multilayer composite is provided. The composite may include a plurality of metallic glass layers interleaved with a plurality of polymer layers. The composite may have a thickness of up to 100 microns. The composite may have a fatigue strength of at least 1.5 times of the fatigue strength of a monolithic metallic glass having the same thickness as the composite and the same chemical composition as the metallic glass layer.

Abstract: A method for co-finishing surfaces bonds a first structure formed of a first material and having a first surface in an aperture defined in a second structure formed of a second material and having a second surface such that there is an offset between the first surface and the second surface. The first surface and the second surface are co-lapped to reduce the offset. The first surface and second surface are co-polished to further reduce the offset. The first surface and second surfaces may then be flush. Edges of the first surface may be chamfered to mitigate damage during co-lapping and/or co-polishing. Fill material may be positioned in gaps between the first and second structures to mitigate damage during co-lapping and/or co-polishing.

Abstract: A three-dimensional inductive charging coil assembly and a method of making the same. The method can include patterning a first conductive layer affixed to a first surface of an insulating layer to form a coil configured to transmit or receive power, patterning a second conductive layer affixed to a second surface of the insulating layer opposite the first surface to form a conductive trace element, and electrically coupling the coil and the conductive trace element. The coil, insulating layer, and conductive trace element can be molded (e.g., simultaneously) into a three dimensional shape. In some embodiment, the molding can include a thermoforming process such as compression molding, vacuum forming, or the like.

Abstract: A housing or enclosure for an electronic device is formed from a shell and chassis may positioned along an interior of the shell. The shell may be formed from a hard or cosmetic material and the chassis may be formed from a machinable material. The chassis may define one or more machined surfaces that are configured to receive or mount a component of the electronic device.

Abstract: Interlocking first member and optical members and methods of their manufacture. A component formed from an interlocking first member and optical member, where the first member includes a recess formed within a surface and the optical member is disposed in the recess. The recess of the first member may include a recess geometry and the optical member may include a member geometry that may correspond to the recess geometry. Additionally, the interlocking component formed from the first member and optical member may be formed by a coupling process. The coupling process may include sintering the first member and the optical member, bonding the optical member to the first member or providing a compression-load or fit between the first member and the optical member.

Abstract: A screen having a hydrophobic portion to resist the entry of liquid into an acoustic module and a hydrophilic portion to aid in the removal of liquid from an acoustic chamber is described. The screen is placed in an orifice in the acoustic module between the external environment and the internal acoustic chamber.

Abstract: An electronic device includes one or more light emitters for emitting light toward an object and one or more light detectors for collecting light exiting the object. A reflective coating, surface, or surface finish can be applied adjacent to the area to which light is emitted and/or through which light exits in order to increase the light collected by the light detector. The reflective coating can be oriented so as to reflect light back into the object.

Abstract: An electronic device may be provided with a display. The display may have a display cover layer. The display may have an active area with pixels and an inactive area without pixels. An opaque masking layer such as a layer of black ink may be formed on the underside of the display cover layer in the inactive area. Windows may be formed from openings in the opaque masking layer. Optical components such as infrared-light-based optical components may be aligned with the windows. The windows may include coatings in the openings that block visible light while transmitting infrared light. The window coatings may be formed from polymer layers containing pigments, polymer layers containing dyes that are coated with antireflection layers, thin-film interference filters formed from stacks of thin-film layers, or other coating structures.

Abstract: An electronic device may have transparent structures. The transparent structures may include a transparent member such as a transparent button member, a transparent member that serves as a display cover layer, a transparent member that covers a sensor such as a touch sensor, or other transparent member. The transparent member may have an inner surface that is covered with an opaque masking layer that is free of materials that discolor upon light exposure and that is formed from a layer of polymer and light-scattering inclusions such as solid particles, hollow microspheres, porous particles, and voids. A protective layer such as an inorganic layer may be formed over the polymer layer. A fingerprint sensor, touch sensor, or other structures may be attached to the opaque masking layer using a layer of adhesive.

Abstract: An electronic device includes one or more light emitters for emitting light toward an object and one or more light detectors for collecting light exiting the object. A reflective coating, surface, or surface finish can be applied adjacent to the area to which light is emitted and/or through which light exits in order to increase the light collected by the light detector. The reflective coating can be oriented so as to reflect light back into the object.

Abstract: A ceramic structure and methods for making the ceramic structure are disclosed. Multiple parts may be molded; the parts may be molded from the same or different ceramic materials. The parts may be formed in the same mold and may be adjacent to and/or attached to one another as a result of molding. The parts may be placed in a sintering furnace and sintered simultaneously. Simultaneously sintering the parts forms a unitary structure from the parts.