Patents by Inventor Naoya NONAKA
Naoya NONAKA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230395423Abstract: A producing method of a handle wafer for a bonded wafer produced by bonding an active wafer and the handle wafer through an insulation film includes: preparing a handle wafer body made from a monocrystalline silicon wafer; forming an oxide film on the handle wafer body; depositing a polycrystalline silicon layer on the oxide film; forming a protective oxide film on a surface of the polycrystalline silicon layer; and polishing to remove the protective oxide film and polishing the polycrystalline silicon layer.Type: ApplicationFiled: October 18, 2021Publication date: December 7, 2023Applicant: SUMCO CORPORATIONInventors: Naoya NONAKA, Daisuke HIEDA, Hiroaki ISHIZAKI, Toshiyuki ISAMI, Koudai MOROIWA
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Publication number: 20230132859Abstract: A silicon wafer is provided in which a dopant is phosphorus, resistivity is 1.2 m?·cm or less, and carbon concentration is 3.5×1015 atoms/cm3 or more. The carbon concentration is decreased by 10% or more near a surface of the silicon wafer compared with a center-depth of the silicon wafer.Type: ApplicationFiled: November 3, 2022Publication date: May 4, 2023Applicant: SUMCO CORPORATIONInventors: Kohtaroh KOGA, Yasuhito NARUSHIMA, Naoya NONAKA
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Publication number: 20230133472Abstract: A silicon wafer is provided in which a dopant is phosphorus, resistivity is from 0.5 m?·cm to 1.2 m?·cm, and carbon concentration is 3.0×1016 atoms/cm3 or more. The carbon concentration is decreased by 10% or more near a surface of the silicon wafer compared with a center-depth of the silicon wafer.Type: ApplicationFiled: June 29, 2022Publication date: May 4, 2023Applicant: SUMCO CORPORATIONInventors: Kohtaroh KOGA, Yasuhito NARUSHIMA, Naoya NONAKA, Toshiaki ONO, Masataka HOURAI
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Patent number: 11462409Abstract: An epitaxial silicon wafer includes: a silicon wafer doped with phosphorus as a dopant and having an electrical resistivity of less than 1.0 m ?·cm; and an epitaxial film formed on the silicon wafer. The silicon wafer includes: a main surface to which a (100) plane is inclined; and a [100] axis that is perpendicular to the (100) plane and inclined at an angle ranging from 0°30? to 0°55? in any direction with respect to an axis perpendicular to the main surface. The epitaxial silicon wafer has at most 1/cm2 of a density of a hillock defect generated thereon.Type: GrantFiled: August 7, 2017Date of Patent: October 4, 2022Assignee: SUMCO CORPORATIONInventors: Naoya Nonaka, Tadashi Kawashima, Katsuya Ookubo
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Patent number: 10867791Abstract: A manufacturing method of an epitaxial silicon wafer uses a silicon wafer containing phosphorus, having a resistivity of less than 1.0 m?·cm. The silicon wafer has a main surface to which a (100) plane is inclined and a [100] axis that is perpendicular to the (100) plane and inclined at an angle ranging from 0°5? to 0°25? with respect to an axis orthogonal to the main surface. The manufacturing method includes: annealing the silicon wafer at a temperature from 1200 degrees C. to 1220 degrees C. for 30 minutes or more under argon gas atmosphere (argon-annealing step); etching a surface of the silicon wafer (prebaking step); and growing the epitaxial film at a growth temperature ranging from 1100 degrees C. to 1165 degrees C. on the surface of the silicon wafer (epitaxial film growth step).Type: GrantFiled: March 28, 2018Date of Patent: December 15, 2020Assignee: SUMCO CORPORATIONInventors: Naoya Nonaka, Tadashi Kawashima, Kenichi Mizogami
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Publication number: 20200027727Abstract: A manufacturing method of an epitaxial silicon wafer uses a silicon wafer containing phosphorus, having a resistivity of less than 1.0 m?·cm. The silicon wafer has a main surface to which a (100) plane is inclined and a [100] axis that is perpendicular to the (100) plane and inclined at an angle ranging from 0°5? to 0°25? with respect to an axis orthogonal to the main surface. The manufacturing method includes: annealing the silicon wafer at a temperature from 1200 degrees C. to 1220 degrees C. for 30 minutes or more under argon gas atmosphere (argon-annealing step); etching a surface of the silicon wafer (prebaking step); and growing the epitaxial film at a growth temperature ranging from 1100 degrees C. to 1165 degrees C. on the surface of the silicon wafer (epitaxial film growth step).Type: ApplicationFiled: March 28, 2018Publication date: January 23, 2020Applicant: SUMCO CORPORATIONInventors: Naoya NONAKA, Tadashi KAWASHIMA, Kenichi MIZOGAMI
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Publication number: 20190181007Abstract: An epitaxial silicon wafer includes: a silicon wafer doped with phosphorus as a dopant and having an electrical resistivity of less than 1.0 m ?·cm; and an epitaxial film formed on the silicon wafer. The silicon wafer includes: a main surface to which a (100) plane is inclined; and a [100] axis that is perpendicular to the (100) plane and inclined at an angle ranging from 0°30? to 0°55? in any direction with respect to an axis perpendicular to the main surface. The epitaxial silicon wafer has at most 1/cm2 of a density of a hillock defect generated thereon.Type: ApplicationFiled: August 7, 2017Publication date: June 13, 2019Applicant: SUMCO CORPORATIONInventors: Naoya NONAKA, Tadashi KAWASHIMA, Katsuya OOKUBO
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Patent number: 10253429Abstract: A method includes: a step of forming an oxide film on a backside of a silicon wafer; a step of removing the oxide film present at an outer periphery of the silicon wafer; a step of argon annealing in which a heat treatment is performed in an argon gas atmosphere; and a step of forming an epitaxial film on a surface of the silicon wafer, the step of forming the epitaxial film including: a step of pre-baking in which the silicon wafer is subjected to a heat treatment in an gas atmosphere containing hydrogen and hydrogen chloride to etch an outer layer of the silicon wafer; and a step of growing the epitaxial film on the surface of the silicon wafer.Type: GrantFiled: April 5, 2016Date of Patent: April 9, 2019Assignee: SUMCO CORPORATIONInventors: Naoya Nonaka, Tadashi Kawashima
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Publication number: 20180087184Abstract: A method includes: a step of forming an oxide film on a backside of a silicon wafer; a step of removing the oxide film present at an outer periphery of the silicon wafer; a step of argon annealing in which a heat treatment is performed in an argon gas atmosphere; and a step of forming an epitaxial film on a surface of the silicon wafer, the step of forming the epitaxial film including: a step of pre-baking in which the silicon wafer is subjected to a heat treatment in an gas atmosphere containing hydrogen and hydrogen chloride to etch an outer layer of the silicon wafer; and a step of growing the epitaxial film on the surface of the silicon wafer.Type: ApplicationFiled: April 5, 2016Publication date: March 29, 2018Applicant: SUMCO CORPORATIONInventors: Naoya NONAKA, Tadashi KAWASHIMA
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Patent number: 9755022Abstract: An epitaxial silicon wafer includes a silicon wafer added with phosphorus so that resistivity of the silicon wafer falls at or below 0.9 m?·cm, an epitaxial film formed on a first side of the silicon wafer, and an oxidation film formed on a second side of the silicon wafer opposite to the first side, wherein an average number of Light Point Defect of a size of 90 nm or more observed on a surface of the epitaxial film is one or less per square centimeter.Type: GrantFiled: September 10, 2015Date of Patent: September 5, 2017Assignees: SUMCO TECHXIV CORPORATION, SUMCO CORPORATIONInventors: Tadashi Kawashima, Naoya Nonaka, Masayuki Shinagawa, Gou Uesono
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Patent number: 9425264Abstract: A method includes: a backside-oxidation-film-formation step in which an oxidation film is formed on a backside of a silicon wafer; a backside-oxidation-film-removal step in which the oxidation film provided at an outer periphery of the silicon wafer is removed; an argon-annealing step in which the silicon wafer after the backside-oxidation-film-removal step is subjected to a heat treatment in an argon gas atmosphere at a temperature in a range from 1200 to 1220 degrees C. for 60 minutes or more and 120 minutes or less; and an epitaxial-film-formation step in which an epitaxial film is formed on a surface of the silicon wafer after the argon-annealing step.Type: GrantFiled: June 24, 2013Date of Patent: August 23, 2016Assignees: SUMCO CORPORATION, SUMCO TECHXIV CORPORATIONInventors: Tadashi Kawashima, Naoya Nonaka, Masayuki Shinagawa, Gou Uesono
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Publication number: 20150380493Abstract: An epitaxial silicon wafer includes a silicon wafer added with phosphorus so that resistivity of the silicon wafer falls at or below 0.9 m?·cm, an epitaxial film formed on a first side of the silicon wafer, and an oxidation film formed on a second side of the silicon wafer opposite to the first side, wherein an average number of Light Point Defect of a size of 90 nm or more observed on a surface of the epitaxial film is one or less per square centimeter.Type: ApplicationFiled: September 10, 2015Publication date: December 31, 2015Applicants: SUMCO CORPORATION, SUMCO TECHXIV CORPORATIONInventors: Tadashi KAWASHIMA, Naoya NONAKA, Masayuki SHINAGAWA, Gou UESONO
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Patent number: 8956927Abstract: A method of manufacturing an epitaxial silicon wafer including a silicon wafer having a surface added with phosphorus and an epitaxial film provided on the surface includes adjusting an in-plane thickness distribution of the epitaxial film formed on the surface of the silicon wafer based on an in-plane resistivity distribution of the silicon wafer before an epitaxial growth treatment.Type: GrantFiled: June 13, 2013Date of Patent: February 17, 2015Assignee: Sumco Techxiv CorporationInventors: Tadashi Kawashima, Naoya Nonaka
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Publication number: 20140001605Abstract: A method includes: a backside-oxidation-film-formation step in which an oxidation film is formed on a backside of a silicon wafer; a backside-oxidation-film-removal step in which the oxidation film provided at an outer periphery of the silicon wafer is removed; an argon-annealing step in which the silicon wafer after the backside-oxidation-film-removal step is subjected to a heat treatment in an argon gas atmosphere at a temperature in a range from 1200 to 1220 degrees C. for 60 minutes or more and 120 minutes or less; and an epitaxial-film-formation step in which an epitaxial film is formed on a surface of the silicon wafer after the argon-annealing step.Type: ApplicationFiled: June 24, 2013Publication date: January 2, 2014Inventors: Tadashi Kawashima, Naoya Nonaka, Masayuki Shinagawa, Gou Uesono
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Publication number: 20130337638Abstract: A method of manufacturing an epitaxial silicon wafer including a silicon wafer having a surface added with phosphorus and an epitaxial film provided on the surface includes adjusting an in-plane thickness distribution of the epitaxial film formed on the surface of the silicon wafer based on an in-plane resistivity distribution of the silicon wafer before an epitaxial growth treatment.Type: ApplicationFiled: June 13, 2013Publication date: December 19, 2013Inventors: Tadashi KAWASHIMA, Naoya NONAKA