Patents by Inventor Naoya SAWAKI

Naoya SAWAKI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11198918
    Abstract: The present invention has as its object to provide thickness 60 ?m or less ultra-thin stainless steel foil which secures high thickness precision and simultaneously secures plastic deformability and good elongation at break, that is, secures good press-formability (deep drawability). The present invention solves this problem by ultra-thin stainless steel foil which has three or more crystal grains in a thickness direction, has a recrystallization rate of 90% to 100%, and has a nitrogen concentration of a surface layer of 1.0 mass % or less. For this reason, there is provided a method of production of stainless steel foil comprising rolling stainless steel sheet, then performing final annealing and making a thickness 5 ?m to 60 ?m, wherein a rolling reduction ratio at rolling right before final annealing is 30% or more, a temperature of final annealing after rolling is 950° C. to 1050° C. in the case of austenitic stainless steel and 850° C. to 950° C.
    Type: Grant
    Filed: February 16, 2015
    Date of Patent: December 14, 2021
    Assignee: NIPPON STEEL CHEMICAL & MATERIAL CO., LTD.
    Inventors: Hiroto Unno, Shinichi Terashima, Toru Inaguma, Koichi Nose, Naoki Fujimoto, Naoya Sawaki, Shuji Nagasaki
  • Patent number: 10844457
    Abstract: The present invention provides a ferritic stainless steel foil high in stretch-expand formability and further small in anisotropy of deformation with respect to stretch-expand forming even with ultrathin steel foil with a thickness of 60 ?m or less. The ferritic stainless steel foil has a thickness of 5 ?m to 60 ?m, wherein a recrystallization rate of the stainless steel foil is 90% to 100%, and in an orientation distribution function obtained by analysis of a crystalline texture of the stainless steel foil, when a Euler angle ?2 is 45°±10°, at a plane expressed by a Euler angle ? of 53.4°±10°, a maximum peak strength ratio in peak strength ratios shown by orientations corresponding to a Euler angle ?1 is 25 or less, where the Euler angle ?1 is 0 to 90°. The ferritic stainless steel foil may be laminated with a resin film and is useful for producing a battery case.
    Type: Grant
    Filed: August 16, 2016
    Date of Patent: November 24, 2020
    Assignee: NIPPON STEEL CHEMICAL & MATERIAL CO., LTD.
    Inventors: Hiroto Unno, Naoya Sawaki, Naoki Fujimoto, Masahiro Fukuda, Tomohiro Uno, Toru Inaguma
  • Patent number: 10786974
    Abstract: The present invention provide a ferritic stainless steel foil having a high thickness precision even with a thickness 60 ?m or less ultrathin stainless steel foil and simultaneously having a plastic deformation ability and good elongation at break, that is, having a good press-formability (deep drawing ability). The present invention is a stainless steel foil having a thickness of 5 ?m to 60 ?m, wherein a recrystallization ratio of said stainless steel foil is 90% to 100%, a surface layer of said stainless steel foil has a nitrogen concentration of 1.0 mass % or less, three or more crystal grains are contained in the thickness direction of said stainless steel foil, an average crystal grain diameter “d” of said crystal grains is 1 ?m to 10 ?m, and, when said thickness is “t” (?m), an area ratio of crystal grains having a crystal grain diameter of t/3 (?m) or more is 20% or less.
    Type: Grant
    Filed: August 17, 2016
    Date of Patent: September 29, 2020
    Assignee: NIPPON STEEL CHEMICAL & MATERIAL CO., LTD.
    Inventors: Hiroto Unno, Naoya Sawaki, Naoki Fujimoto, Masahiro Fukuda, Tomohiro Uno, Toru Inaguma
  • Patent number: 10323294
    Abstract: Provided is an austenitic stainless steel foil that demonstrates a high degree of stretch formability and little deformation anisotropy with respect to stretch forming despite having a sheet thickness of 60 ?m or less. The austenitic stainless steel foil of the present invention has a sheet thickness of 5 ?m to 60 ?m, a recrystallization rate of 90% to 100%, and a texture in which the total of the area ratio of a crystal orientation in which the difference in orientation from the {112}<111> orientation is within 10°, the area ratio of a crystal orientation in which the difference in orientation from the {110}<112> orientation is within 10°, and the area ratio of a crystal orientation in which the difference in orientation from the {110}<001> orientation is within 10°, in a measuring field thereof, is 20% or less.
    Type: Grant
    Filed: August 17, 2016
    Date of Patent: June 18, 2019
    Assignee: NIPPON STEEL & SUMIKIN MATERIALS CO., LTD.
    Inventors: Hiroto Unno, Naoya Sawaki, Naoki Fujimoto, Masahiro Fukuda, Tomohiro Uno, Toru Inaguma
  • Publication number: 20180282834
    Abstract: The present invention provide a ferritic stainless steel foil high in stretch-expand formability and further small in anisotropy of deformation with respect to stretch-expand forming even with ultrathin steel foil with a thickness of 60 ?m or less. The present invention is a ferritic stainless steel foil having a thickness of 5 ?m to 60 ?m, wherein a recrystallization rate of said stainless steel foil is 90% to 100%, and in an orientation distribution function obtained by analysis of a crystalline texture of said stainless steel foil, when a Euler angle ?2 is 45°±10°, at the plane expressed by a Euler angle ? of 53.4°±10°, the maximum peak strength ratio in the peak strength ratios shown by orientations corresponding to the Euler angle ?1 is 25 or less, where the Euler angle ?1 is 0 to 90°.
    Type: Application
    Filed: August 16, 2016
    Publication date: October 4, 2018
    Applicant: NIPPON STEEL & SUMIKIN MATERIALS CO., LTD.
    Inventors: Hiroto UNNO, Naoya SAWAKI, Naoki FUJIMOTO, Masahiro FUKUDA, Tomohiro UNO, Toru INAGUMA
  • Publication number: 20180237882
    Abstract: Provided is an austenitic stainless steel foil that demonstrates a high degree of stretch formability and little deformation anisotropy with respect to stretch forming despite having a sheet thickness of 60 ?m or less. The austenitic stainless steel foil of the present invention has a sheet thickness of 5 ?m to 60 ?m, a recrystallization rate of 90% to 100%, and a texture in which the total of the area ratio of a crystal orientation in which the difference in orientation from the {112}<111> orientation is within 10°, the area ratio of a crystal orientation in which the difference in orientation from the {110}<112> orientation is within 10°, and the area ratio of a crystal orientation in which the difference in orientation from the {110}<001> orientation is within 10°, in a measuring field thereof, is 20% or less.
    Type: Application
    Filed: August 17, 2016
    Publication date: August 23, 2018
    Applicant: NIPPON STEEL & SUMIKIN MATERIALS CO., LTD.
    Inventors: Hiroto UNNO, Naoya SAWAKI, Naoki FUJIMOTO, Masahiro FUKUDA, Tomohiro UNO, Toru INAGUMA
  • Publication number: 20180229476
    Abstract: The present invention provide a ferritic stainless steel foil having a high thickness precision even with a thickness 60 ?m or less ultrathin stainless steel foil and simultaneously having a plastic deformation ability and good elongation at break, that is, having a good press-formability (deep drawing ability). The present invention is a stainless steel foil having a thickness of 5 ?m to 60 ?m, wherein a recrystallization ratio of said stainless steel foil is 90% to 100%, a surface layer of said stainless steel foil has a nitrogen concentration of 1.0 mass % or less, three or more crystal grains are contained in the thickness direction of said stainless steel foil, an average crystal grain diameter “d” of said crystal grains is 1 ?m to 10 ?m, and, when said thickness is “t” (?m), an area ratio of crystal grains having a crystal grain diameter of t/3 (?m) or more is 20% or less.
    Type: Application
    Filed: August 17, 2016
    Publication date: August 16, 2018
    Applicant: NIPPON STEEL & SUMIKIN MATERIALS CO., LTD.
    Inventors: Hiroto UNNO, Naoya SAWAKI, Naoki FUJIMOTO, Masahiro FUKUDA, Tomohiro UNO, Toru INAGUMA
  • Publication number: 20170209964
    Abstract: Provided are a solder ball having extremely excellent drop impact resistance and an electronic member comprising the solder ball. The solder ball of the present invention contains Ni in an amount of from 0.04 to 0.2% by mass and the balance is Sn and incidental impurities, and Cu is not more than a detection limit of the ICP analysis. Hence, it is possible to provide the solder ball having extremely excellent drop impact resistance and an electronic member comprising the solder ball.
    Type: Application
    Filed: July 9, 2015
    Publication date: July 27, 2017
    Inventors: Shinichi TERASHIMA, Shinji ISHIKAWA, Naoya SAWAKI, Keisuke AKASHI
  • Publication number: 20170009312
    Abstract: The present invention has as its object to provide thickness 60 ?m or less ultra-thin stainless steel foil which secures high thickness precision and simultaneously secures plastic deformability and good elongation at break, that is, secures good press-formability (deep drawability). The present invention solves this problem by ultra-thin stainless steel foil which has three or more crystal grains in a thickness direction, has a recrystallization rate of 90% to 100%, and has a nitrogen concentration of a surface layer of 1.0 mass % or less. For this reason, there is provided a method of production of stainless steel foil comprising rolling stainless steel sheet, then performing final annealing and making a thickness 5 ?m to 60 ?m, wherein a rolling reduction ratio at rolling right before final annealing is 30% or more, a temperature of final annealing after rolling is 950° C. to 1050° C. in the case of austenitic stainless steel and 850° C. to 950° C.
    Type: Application
    Filed: February 16, 2015
    Publication date: January 12, 2017
    Applicant: NIPPON STEEL & SUMIKIN MATERIALS CO., LTD.
    Inventors: Hiroto UNNO, Shinichi TERASHIMA, Toru INAGUMA, Koichi NOSE, Naoki FUJIMOTO, Naoya SAWAKI, Shuji NAGASAKI