Patents by Inventor Naoyuki Fukumoto

Naoyuki Fukumoto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9388063
    Abstract: This invention provides a manufacturing method of a molded glass object in which generation of defects such as dents and wrinkles due to catching of ambient gas between a molten glass drop and an upper mold is restrained in the case of manufacturing a molded glass object by press-molding of a dropped molten glass drop, and a manufacturing method of an upper mold for the manufacturing method of a molded grass object. A molten glass drop is press-molded by use of an upper mold having been subjected to a roughening treatment to roughen the surface on the molding surface to compress the molten glass drop.
    Type: Grant
    Filed: October 19, 2009
    Date of Patent: July 12, 2016
    Inventors: Naoyuki Fukumoto, Shunichi Hayamizu, Kento Hasegawa
  • Patent number: 8795859
    Abstract: A magnetic recording medium includes, in a main surface of a glass substrate on which a magnetic recording layer is formed, a plurality of annular first thermally-conductive regions having a larger thermal conductivity than the glass substrate that are provided concentrically with the glass substrate. The first thermally-conductive regions are each provided so that it extends across a plurality of tracks. The first thermally-conductive region has a radial width larger than a depth, from the main surface, of the first thermally-conductive region.
    Type: Grant
    Filed: June 22, 2011
    Date of Patent: August 5, 2014
    Assignee: Hoya Corporation
    Inventors: Naoyuki Fukumoto, Hiroshi Hatano
  • Patent number: 8505338
    Abstract: In one aspect, there is provided a process for manufacturing a lower mold for receiving a falling molten glass droplet, in which without narrowing the option for material for a lower mold, any occurrence of air retention can be favorably prevented and a lower mold excelling in durability can be obtained. The process comprises the film forming step of forming a coating layer on a base material and the surface roughening step of roughening the surface of the coating layer. Preferably, the coating layer contains at least one element selected from among chromium, aluminum and titanium.
    Type: Grant
    Filed: July 22, 2008
    Date of Patent: August 13, 2013
    Assignee: Konica Minolta Opto, Inc.
    Inventors: Shunichi Hayamizu, Naoyuki Fukumoto
  • Publication number: 20130101868
    Abstract: A magnetic recording medium includes, in a main surface of a glass substrate (1G) on which a magnetic recording layer (20) is formed, a plurality of annular first thermally-conductive regions (101) having a larger thermal conductivity than the glass substrate (1G) that are provided concentrically with the glass substrate (1G). The first thermally-conductive regions (101) are each provided so that it extends across a plurality of tracks (T). The first thermally-conductive region (101) has a radial width (W) larger than a depth (H), from the main surface, of the first thermally-conductive region (101).
    Type: Application
    Filed: June 22, 2011
    Publication date: April 25, 2013
    Inventors: Naoyuki Fukumoto, Hiroshi Hatano
  • Patent number: 8365554
    Abstract: This invention provides a molding die in which increase of the surface roughness due to crystal growth of chromium oxide is restrained, and thereby allowing long term use without deteriorating surface roughness of a glass gob or a molded glass article. The invention also provides a method for manufacturing the molding die, a glass gob, and a molded glass article. A molding die is provided with a substrate having a molding surface and protective film containing chromium formed thereon, and the protective film has the X-ray diffraction peak intensity of (110) plane of chromium higher than the X-ray diffraction peak intensity of (200) plane.
    Type: Grant
    Filed: January 13, 2010
    Date of Patent: February 5, 2013
    Assignee: Konica Minolta Opto, Inc.
    Inventors: Naoyuki Fukumoto, Shunichi Hayamizu
  • Patent number: 8327663
    Abstract: A substrate protective film composed of chromium metal is formed on a molding surface of a mold base material composed of cemented carbide. The substrate protective film is oxidized by heat treatment or ion implantation, so that a surface protective film composed of chromium oxide is formed. A pair of molds having such a constitution are prepared. Softened glass is pressed between the surface protective films of the paired molds, so that optical glass elements are molded.
    Type: Grant
    Filed: September 25, 2009
    Date of Patent: December 11, 2012
    Assignee: Konica Minolta Opto, Inc.
    Inventors: Naoyuki Fukumoto, Shunichi Hayamizu
  • Publication number: 20110162412
    Abstract: Disclosed is a lower molding die that can well prevent the occurrence of an air bubble without narrowing the range of choice for materials for the lower molding die and, at the same time, is highly durable. Also disclosed is a method for manufacturing a molding die for molding molten glass droplets. The method comprises a step of machining a molding surface of the molding die, a polishing step of polishing the molding surface to an arithmetic average roughness (Ra) of not more than 10 nm after the machining step, a step of forming at least one cover layer on the surface of the molding surface after the polishing step, and a step of roughening the surface of the cover layer formed on the molding surface.
    Type: Application
    Filed: September 10, 2009
    Publication date: July 7, 2011
    Inventors: Naoyuki Fukumoto, Shunichi Hayamizu, Kento Hasegawa
  • Publication number: 20110023546
    Abstract: Disclosed is a lower molding die for receiving a molten glass droplet which is dripped. A cover layer is formed on a substrate with an intermediate layer therebetween, and a roughening process is performed on the surface of the cover layer in order to increase arithmetic average roughness Ra. The surface of the cover layer subjected to the roughening process has an arithmetic average roughness Ra of 0.01 ?m or more, and an average length RSm of a roughness curvilinear element of 0.5 ?m or less.
    Type: Application
    Filed: March 24, 2009
    Publication date: February 3, 2011
    Applicant: Konica Minolta Opto, Inc,
    Inventors: Shunichi Hayamizu, Naoyuki Fukumoto, Kento Hasegawa
  • Publication number: 20100313603
    Abstract: This invention provides a method for manufacturing a molding die having excellent durability, with which durability film peeling and air bubbles are effectively reduced. A molding surface having a predetermined shape is formed on a substrate, and a cover layer is deposited on the molding surface by a sputtering method which cover layer is then roughened by etching. In the above method, the cover layer is deposited with the substrate held by a substrate holding member which is rotated around a predetermined rotation axis to vary the relative position between a sputtering target and the substrate holding member in such a way that the angle between the normal line of the surface of the sputtering target and the rotation axis is temporarily varied.
    Type: Application
    Filed: June 8, 2010
    Publication date: December 16, 2010
    Inventors: NAOYUKI FUKUMOTO, SHUNICHI HAYAMIZU, KENTO HASEGAWA
  • Publication number: 20100229600
    Abstract: Provide is a method for manufacturing a glass molding die in which deformation of a molding die in a process after machining is restrained without increased wear of a bit, and a method for manufacturing a molded glass article utilizing the glass molding die. A plated layer made of Ni—P plating is formed on the surface of a substrate, a rough machining is performed on the plated layer to form a shape similar to the desired final shape, the plated layer is then subjected to a thermal treatment, and finally finish machining is performed to form the desired final shape.
    Type: Application
    Filed: March 9, 2010
    Publication date: September 16, 2010
    Inventors: Naoyuki Fukumoto, Shunichi Hayamizu
  • Publication number: 20100180635
    Abstract: This invention provides a molding die in which increase of the surface roughness due to crystal growth of chromium oxide is restrained, and thereby allowing long term use without deteriorating surface roughness of a glass gob or a molded glass article. The invention also provides a method for manufacturing the molding die, a glass gob, and a molded glass article. A molding die is provided with a substrate having a molding surface and protective film containing chromium formed thereon, and the protective film has the X-ray diffraction peak intensity of (110) plane of chromium higher than the X-ray diffraction peak intensity of (200) plane.
    Type: Application
    Filed: January 13, 2010
    Publication date: July 22, 2010
    Inventors: Naoyuki Fukumoto, Shunichi Hayamizu
  • Publication number: 20100126220
    Abstract: In one aspect, there is provided a process for manufacturing a lower mold for receiving a falling molten glass droplet, in which without narrowing the option for material for a lower mold, any occurrence of air retention can be favorably prevented and a lower mold excelling in durability can be obtained. The process comprises the film forming step of forming a coating layer on a base material and the surface roughening step of roughening the surface of the coating layer. Preferably, the coating layer contains at least one element selected from among chromium, aluminum and titanium.
    Type: Application
    Filed: July 22, 2008
    Publication date: May 27, 2010
    Inventors: Shunichi Hayamizu, Naoyuki Fukumoto
  • Publication number: 20100101276
    Abstract: This invention provides a manufacturing method of a molded glass object in which generation of defects such as dents and wrinkles due to catching of ambient gas between a molten glass drop and an upper mold is restrained in the case of manufacturing a molded glass object by press-molding of a dropped molten glass drop, and a manufacturing method of an upper mold for the manufacturing method of a molded grass object. A molten glass drop is press-molded by use of an upper mold having been subjected to a roughening treatment to roughen the surface on the molding surface to compress the molten glass drop.
    Type: Application
    Filed: October 19, 2009
    Publication date: April 29, 2010
    Inventors: Naoyuki Fukumoto, Shunichi Hayamizu, Kento Hasegawa
  • Publication number: 20100064727
    Abstract: A substrate protective film composed of chromium metal is formed on a molding surface of a mold base material composed of cemented carbide. The substrate protective film is oxidized by heat treatment or ion implantation, so that a surface protective film composed of chromium oxide is formed. A pair of molds having such a constitution are prepared. Softened glass is pressed between the surface protective films of the paired molds, so that optical glass elements are molded.
    Type: Application
    Filed: September 25, 2009
    Publication date: March 18, 2010
    Inventors: Naoyuki Fukumoto, Shunichi Hayamizu
  • Patent number: 7304392
    Abstract: A die for forming an optical element, comprising: (i) a base member having a base surface which comprises a foundation area including a die surface to form an optical surface of the optical element and a peripheral area provided around the foundation area; (ii) a first layer covering both of the foundation area and the peripheral area and removable by being dissolved in a processing solution; and (iii) a second layer covering a part of the first layer corresponding in position to the foundation area so that a remaining part of the first layer corresponding in position to the peripheral area is not covered by the second layer.
    Type: Grant
    Filed: May 23, 2005
    Date of Patent: December 4, 2007
    Assignee: Konica Minolta Opto, Inc.
    Inventors: Shuhei Hayakawa, Shunichi Hayamizu, Kazuyuki Ogura, Naoyuki Fukumoto
  • Publication number: 20070204654
    Abstract: A glass material is press-molded by an upper die and a lower die in a closed space, so that an optical element is manufactured. A temperature variation of an atmosphere in the closed space is controlled within ±0.5° C. The glass material is dropped from a nozzle of a fusion furnace onto the lower die. A dropping space between the nozzle and the lower die which receives molten glass droplets is surrounded by an enclosure. Further, a die moving space in which the lower die moves from the dropping position where the molten glass is dropped to a molding position where the upper die stands by is enclosed by another enclosure. The molten glass dropped from the nozzle of the fusion furnace is press-molded in an atmosphere of stable temperature, so that optical glass elements with less variation can be manufactured.
    Type: Application
    Filed: January 10, 2007
    Publication date: September 6, 2007
    Applicant: Konica Minolta Opto, Inc.
    Inventors: Naoyuki Fukumoto, Toshiharu Mori, Shuji Ikenaga
  • Publication number: 20060130522
    Abstract: A substrate protective film composed of chromium metal is formed on a molding surface of a mold base material composed of cemented carbide. The substrate protective film is oxidized by heat-treatment or ion implantation, so that a surface protective film composed of chromium oxide is formed. A pair of molds having such a constitution are prepared. Softened glass is pressed between the surface protective films of the paired molds, so that optical glass elements are molded.
    Type: Application
    Filed: December 15, 2005
    Publication date: June 22, 2006
    Inventors: Naoyuki Fukumoto, Shunichi Hayamizu
  • Publication number: 20050263806
    Abstract: A die for forming an optical element, comprising: (i) a base member having a base surface which comprises a foundation area including a die surface to form an optical surface of the optical element and a peripheral area provided around the foundation area; (ii) a first layer covering both of the foundation area and the peripheral area and removable by being dissolved in a processing solution; and (iii) a second layer covering a part of the first layer corresponding in position to the foundation area so that a remaining part of the first layer corresponding in position to the peripheral area is not covered by the second layer.
    Type: Application
    Filed: May 23, 2005
    Publication date: December 1, 2005
    Inventors: Shuhei Hayakawa, Shunichi Hayamizu, Kazuyuki Ogura, Naoyuki Fukumoto