Patents by Inventor Naoyuki Fukushima

Naoyuki Fukushima has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11624391
    Abstract: A connection fastener in which a plurality of fasteners for a driving tool are connected includes a connection band which detachably connects sleeves holding the fasteners one by one. A gap is formed between the sleeve and the fastener so as to face a toe side of the fastener.
    Type: Grant
    Filed: December 27, 2019
    Date of Patent: April 11, 2023
    Assignee: MAX CO., LTD.
    Inventors: Toshimichi Arai, Satoru Yoneyama, Yasushi Yokochi, Naoyuki Fukushima
  • Patent number: 11577322
    Abstract: An object of the invention is to provide a coated cutting tool whose tool life can be extended by having excellent wear resistance and fracture resistance. The coated cutting tool includes: a substrate; and a coating layer formed on a surface of the substrate, in which the coating layer includes a lower layer, an intermediate layer, and an upper layer in this order from a substrate side to a surface side of the coating layer, the lower layer includes one or more Ti compound layers formed of a specific Ti compound, the intermediate layer contains TiCNO, TiCO, or TiAlCNO, the upper layer contains ?-type Al2O3, an average thickness of the lower layer is 2.0 ?m or more and 8.0 ?m or less, an average thickness of the intermediate layer is 0.5 ?m or more and 2.0 ?m or less and is 10% or more and 20% or less of an average thickness of the entire coating layer, an average thickness of the upper layer is 0.8 ?m or more and 6.
    Type: Grant
    Filed: June 28, 2021
    Date of Patent: February 14, 2023
    Assignee: TUNGALOY CORPORATION
    Inventor: Naoyuki Fukushima
  • Patent number: 11571751
    Abstract: An object of the invention is to provide a coated cutting tool whose tool life can be extended by having excellent wear resistance and fracture resistance. The coated cutting tool includes: a substrate; and a coating layer formed on a surface of the substrate, in which the coating layer includes a lower layer, an intermediate layer, and an upper layer in this order from a substrate side to a surface side of the coating layer, the lower layer includes one or more Ti compound layers formed of a specific Ti compound, the intermediate layer contains TiCNO, TiCO, or TiAlCNO, the upper layer contains ?-type Al2O3, an average thickness of the lower layer is 2.0 ?m or more and 8.0 ?m or less, an average thickness of the intermediate layer is 0.5 ?m or more and 2.0 ?m or less and is 10% or more and 20% or less of a thickness of the entire coating layer, an average thickness of the upper layer is 0.8 ?m or more and 6.
    Type: Grant
    Filed: June 21, 2021
    Date of Patent: February 7, 2023
    Assignee: TUNGALOY CORPORATION
    Inventor: Naoyuki Fukushima
  • Patent number: 11433459
    Abstract: A covered cutting tool having a cemented carbide and a covering layer formed on the cemented carbide. The covered cutting tool includes a rake face, a flank face, and a cutting edge line part located between the rake face and the flank face. The coating layer includes a compound layer containing a compound having a composition represented by (AlxTi1-x)N. The average thickness T1 of the covering layer in the cutting edge line part and the average thickness T2 of the coating layer in the rake face at a position 2 mm or more away from the cutting edge line part toward the rake face are within specific ranges and satisfy T2<T1. The residual stress S1 of the cemented carbide in the cutting edge line part and the residual stress S2 of the cemented carbide in the rake face at a position 2 mm or more away from the cutting edge line part toward the rake face satisfy S2<S1.
    Type: Grant
    Filed: December 18, 2020
    Date of Patent: September 6, 2022
    Assignee: TUNGALOY CORPORATION
    Inventors: Tsukasa Shirochi, Naoyuki Fukushima
  • Publication number: 20220187211
    Abstract: There is provided an apparatus including a chip containing metal bodies capable of exciting localized surface plasmon resonance at a first surface, and an analyzer unit that performs a scan of the first surface of the chip, in a state where the first surface is in contact with a sample, with a laser in at least a one-dimensional direction and records scattered light, which has been enhanced at the first surface, in association with the scan. The chip includes a substrate, a first layer where concave and convex structures are repeatedly provided on the first surface of the substrate; and a second layer that contains the metal bodies and is provided via the first layer.
    Type: Application
    Filed: March 30, 2020
    Publication date: June 16, 2022
    Applicant: ATONARP INC.
    Inventors: Kazuo OKEMOTO, Naoyuki FUKUSHIMA, Prakash Sreedhar MURTHY
  • Patent number: 11298750
    Abstract: Provided is a coated cutting tool of long tool life and that affords superior machined surface quality. A coated cutting tool includes a substrate, and a coating layer formed on the substrate. The coated cutting tool includes at least one flank face, at least one rake face, and a honing section rounded and connecting the flank face and the rake face. The coating layer includes a lower layer, an intermediate layer and an upper layer, in this order from the side of the substrate. The lower layer is composed of one, or two or more Ti compound layers made up of a Ti compound of Ti and at least one element selected from the group consisting of C, N, O and B. The intermediate layer contains ?-type Al2O3. The upper layer contains a compound represented by following formula (1): Ti(C1-x-yNxOy) (1). An average thickness of the coating layer on the flank face side is 5.0 ?m more and 30.0 ?m or less.
    Type: Grant
    Filed: January 21, 2020
    Date of Patent: April 12, 2022
    Assignee: TUNGALOY CORPORATION
    Inventors: Tsukasa Shirochi, Kinya Takahashi, Naoyuki Fukushima
  • Patent number: 11273497
    Abstract: A coated cutting tool comprising: a substrate; and a coating layer formed on a surface of the substrate, wherein: the coating layer comprises a lower layer, an intermediate layer and an upper layer in this order from the substrate side; the lower layer comprises one or more Ti compound layers containing a Ti compound of Ti and an element of at least one kind selected from the group consisting of C, N, O and B; and the intermediate layer comprises an ?-Al2O3 layer containing ?-Al2O3; and the upper layer comprises a TiCN layer containing TiCN; an average thickness of the coating layer is within a specific range, and an average thickness of the upper layer is within a specific range; in a cross section perpendicular to the surface of the substrate, the grains in the TiCN layer constituting the upper layer satisfies a specific condition.
    Type: Grant
    Filed: December 6, 2019
    Date of Patent: March 15, 2022
    Assignee: TUNGALOY CORPORATION
    Inventor: Naoyuki Fukushima
  • Patent number: 11253928
    Abstract: A coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate, wherein the coating layer includes a predetermined lower layer, an intermediate layer comprising ?-Al2O3, and an upper layer comprising TiCN; the lower layer, intermediate layer, and upper layer have predetermined average thicknesses; a condition represented by formula (1) [RSA?40 (1)] is satisfied; the interface of the intermediate layer on the upper layer side has a kurtosis roughness (Sku) of more than 3.0; the interface of the intermediate layer on the upper layer side has a skewness roughness (Ssk) of less than 0; and a condition represented by formula (2) [RSB?40 (2)] is satisfied.
    Type: Grant
    Filed: April 16, 2020
    Date of Patent: February 22, 2022
    Assignee: TUNGALOY CORPORATION
    Inventors: Kinya Takahashi, Naoyuki Fukushima
  • Patent number: 11253927
    Abstract: A coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate, wherein: the coating layer comprises a lower layer, an intermediate layer, and an upper layer in this order from the substrate side; the lower layer comprises one or two or more Ti compound layers containing a Ti compound of Ti and an element of at least one kind selected from the group consisting of C, N, O and B, the intermediate layer comprises an ?-Al2O3 layer containing ?-Al2O3, and the upper layer comprises a TiCNO layer containing TiCNO; an average thickness of the coating layer is 5.0 ?m or more and 30.0 ?m or less; in a specific first cross section, a misorientation A satisfies a specific condition; and in a specific second cross section, a misorientation B satisfies a specific condition.
    Type: Grant
    Filed: January 13, 2020
    Date of Patent: February 22, 2022
    Assignee: TUNGALOY CORPORATION
    Inventors: Kinya Takahashi, Naoyuki Fukushima
  • Publication number: 20220009002
    Abstract: An object of the invention is to provide a coated cutting tool whose tool life can be extended by having excellent wear resistance and fracture resistance. The coated cutting tool includes: a substrate; and a coating layer formed on a surface of the substrate, in which the coating layer includes a lower layer, an intermediate layer, and an upper layer in this order from a substrate side to a surface side of the coating layer, the lower layer includes one or more Ti compound layers formed of a specific Ti compound, the intermediate layer contains TiCNO, TiCO, or TiAlCNO, the upper layer contains ?-type Al2O3, an average thickness of the lower layer is 2.0 ?m or more and 8.0 ?m or less, an average thickness of the intermediate layer is 0.5 ?m or more and 2.0 ?m or less and is 10% or more and 20% or less of a thickness of the entire coating layer, an average thickness of the upper layer is 0.8 ?m or more and 6.
    Type: Application
    Filed: June 21, 2021
    Publication date: January 13, 2022
    Applicant: TUNGALOY CORPORATION
    Inventor: Naoyuki FUKUSHIMA
  • Publication number: 20220009003
    Abstract: An object of the invention is to provide a coated cutting tool whose tool life can be extended by having excellent wear resistance and fracture resistance. The coated cutting tool includes: a substrate; and a coating layer formed on a surface of the substrate, in which the coating layer includes a lower layer, an intermediate layer, and an upper layer in this order from a substrate side to a surface side of the coating layer, the lower layer includes one or more Ti compound layers formed of a specific Ti compound, the intermediate layer contains TiCNO, TiCO, or TiAlCNO, the upper layer contains ?-type Al2O3, an average thickness of the lower layer is 2.0 ?m or more and 8.0 ?m or less, an average thickness of the intermediate layer is 0.5 ?m or more and 2.0 ?m or less and is 10% or more and 20% or less of an average thickness of the entire coating layer, an average thickness of the upper layer is 0.8 ?m or more and 6.
    Type: Application
    Filed: June 28, 2021
    Publication date: January 13, 2022
    Applicant: TUNGALOY CORPORATION
    Inventor: Naoyuki FUKUSHIMA
  • Patent number: 11219953
    Abstract: A cutting tool comprising a substrate and a coating layer formed on the substrate, wherein the coating layer has, from a side closer to the substrate, a lower layer that contains a compound having a composition represented by (AlxTi1-x)N, and an upper layer that is formed on the lower layer and contains a compound having a composition represented by (AlyTi1-yN; the average thickness of the lower layer is 1.0 ?m or more and 10.0 ?m or less; the average thickness of the upper layer is 1.0 ?m or more and 10.0 ?m or less; and an area ratio GOSi of crystal grains having a GOS value of 1 degree or lower in the lower layer and an area ratio GOSs of crystal grains having a GOS value of 1 degree or lower in the upper layer satisfy GOSi<GOSs.
    Type: Grant
    Filed: July 10, 2020
    Date of Patent: January 11, 2022
    Assignee: TUNGALOY CORPORATION
    Inventors: Naoyuki Fukushima, Yusuke Hirano
  • Patent number: 11135712
    Abstract: A driving tool drives a fastener by a striking mechanism. The driving tool includes a trigger, a contact arm, a contact lever and a regulator. The trigger and the contact arm receive manipulations which operate the striking mechanism. The contact lever is movable according to operations of the trigger and the contact arm and switches operating states of the striking mechanism. The regulator regulates a movement of the contact lever according to a movement of the contact arm in which another manipulation is released. The regulator operates with a fluid for operating the striking mechanism, and keeps the contact lever at an operation standby position where the contact lever is operated by manipulation of the contact arm for a predetermined time period by controlling a flow rate of the fluid.
    Type: Grant
    Filed: September 21, 2018
    Date of Patent: October 5, 2021
    Assignee: MAX CO., LTD
    Inventors: Naoyuki Fukushima, Hiroshi Tanaka, Norimitsu Sekiguchi, Takamichi Hoshino
  • Publication number: 20210299758
    Abstract: [Problem] To provide a coated cutting tool having excellent fracture resistance and thus allowing for the extension of tool life. [Means for Resolution] A covered cutting tool having a cemented carbide and a covering layer formed on the cemented carbide. The covered cutting tool includes a rake face, a flank face, and a cutting edge line part located between the rake face and the flank face. The coating layer includes a compound layer containing a compound having a composition represented by (AlxTi1-x)N. The average thickness T1 of the covering layer in the cutting edge line part and the average thickness T2 of the coating layer in the rake face at a position 2 mm or more away from the cutting edge line part toward the rake face are within specific ranges and satisfy T2 <T1.
    Type: Application
    Filed: December 18, 2020
    Publication date: September 30, 2021
    Applicant: TUNGALOY CORPORATION
    Inventors: Tsukasa SHIROCHI, Naoyuki FUKUSHIMA
  • Patent number: 11097407
    Abstract: A driving tool drives a fastener by a striking mechanism. The driving tool includes a trigger, a contact arm, a contact lever and a regulator. The trigger and the contact arm receive manipulations which operate the striking mechanism. The contact lever is movable according to operations of the trigger and the contact arm and switches operating states of the striking mechanism. The regulator regulates a movement of the contact lever according to a movement of the contact arm in which another manipulation is released. The regulator operates with a fluid for operating the striking mechanism, and keeps the contact lever at an operation standby position where the contact lever is operated by manipulation of the contact arm for a predetermined time period by controlling a flow rate of the fluid.
    Type: Grant
    Filed: September 21, 2018
    Date of Patent: August 24, 2021
    Assignee: MAX CO., LTD
    Inventors: Naoyuki Fukushima, Hiroshi Tanaka, Norimitsu Sekiguchi, Takamichi Hoshino
  • Patent number: 11007579
    Abstract: A coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate, wherein: the coating layer comprises a lower layer, an intermediate layer and an upper layer, the lower layer, the intermediate layer and the upper layer being laminated in order from the substrate side toward a surface side of the coating layer; the lower layer comprises a Ti compound layer; the intermediate layer contains ?-Al2O3; the upper layer contains TiCN; an average thickness of each of the lower layer, the intermediate layer, and the upper layer is within a specific range; a ratio of a length of ?3 grain boundaries to a total 100% length of all grain boundaries in a specific region of the upper layer is from 20% or more to 60% or less; and a ratio of (111)-oriented grains in the upper layer is 30 area % or more.
    Type: Grant
    Filed: August 28, 2019
    Date of Patent: May 18, 2021
    Assignee: TUNGALOY CORPORATION
    Inventor: Naoyuki Fukushima
  • Patent number: 10974324
    Abstract: A coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate, wherein: the coating layer comprises a lower layer including at least one Ti compound layer containing a specific Ti compound, an intermediate layer including an ?-type Al2O3 layer containing ?-type Al2O3, and an upper layer including a TiCN layer containing TiCN; the respective layers are laminated in this order from the substrate side toward a surface side of the coating layer; an average thickness of the coating layer is from 5.0 ?m or more to 30.
    Type: Grant
    Filed: November 9, 2018
    Date of Patent: April 13, 2021
    Assignee: TUNGALOY CORPORATION
    Inventors: Kinya Takahashi, Naoyuki Fukushima
  • Publication number: 20210023627
    Abstract: A cutting tool comprising a substrate and a coating layer formed on the substrate, wherein the coating layer has, from a side closer to the substrate, a lower layer that contains a compound having a composition represented by (AlxTi1-x)N, and an upper layer that is formed on the lower layer and contains a compound having a composition represented by (AlyTi1-yN, the average thickness of the lower layer is 1.0 ?m or more and 10.0 ?m or less; the average thickness of the upper layer is 1.0 ?m or more and 10.0 ?m or less; and an area ratio GOSi of crystal grains having a GOS value of 1 degree or lower in the lower layer and an area ratio GOSs of crystal grains having a GOS value of 1 degree or lower in the upper layer satisfy GOS<GOSs.
    Type: Application
    Filed: July 10, 2020
    Publication date: January 28, 2021
    Applicant: TUNGALOY CORPORATION
    Inventors: Naoyuki FUKUSHIMA, Yusuke HIRANO
  • Publication number: 20200361003
    Abstract: A coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate, wherein the coating layer includes a predetermined lower layer, an intermediate layer comprising ?-Al2O3, and an upper layer comprising TiCN; the lower layer, intermediate layer, and upper layer have predetermined average thicknesses; a condition represented by formula (1) [RSA?40 (1)] is satisfied; the interface of the intermediate layer on the upper layer side has a kurtosis roughness (Sku) of more than 3.0; the interface of the intermediate layer on the upper layer side has a skewness roughness (Ssk) of less than 0; and a condition represented by formula (2) [RSB?40 (2)] is satisfied.
    Type: Application
    Filed: April 16, 2020
    Publication date: November 19, 2020
    Applicant: TUNGALOY CORPORATION
    Inventors: Kinya TAKAHASHI, Naoyuki FUKUSHIMA
  • Patent number: 10766076
    Abstract: A coated cutting tool comprising a cemented carbide and a coating layer formed on a surface of the cemented carbide, wherein: an average thickness of the coating layer is from 5.0 ?m or more to 30.0 ?m or less; and in the cemented carbide, when regarding a region thereof which ranges from the surface of the cemented carbide to a depth of 20.0 ?m in a direction opposite to the coating layer as a surface region, and also regarding a region thereof on a side opposite to the coating layer across the surface region as an inner region, an average value of KAM values in the surface region KAMs and an average value of KAM values in the inner region KAMi satisfy a condition represented by formula (1) below. 0.00°?|KAMs?KAMi|?0.
    Type: Grant
    Filed: May 2, 2019
    Date of Patent: September 8, 2020
    Assignee: TUNGALOY CORPORATION
    Inventor: Naoyuki Fukushima