Patents by Inventor Naoyuki Shimoyama
Naoyuki Shimoyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 8221883Abstract: For a graphite sheet, a peak intensity ratio (P100/002) of a (100) diffraction peak and a (002) diffraction peak by X-ray diffractometry, and a peak intensity ratio (P110/002) of a (110) diffraction peak and a (002) diffraction peak thereby are set at 10 or more. The graphite sheet is manufactured through a step of preparing a polymer liquid which contains a polymer having carbon in its molecular chains and develops optical anisotropy, a step of unidirectionally orienting the molecular chains of the polymer, a step of obtaining a compact from the polymer liquid in the state that the orientation of the molecular chains of the polymer is maintained, and a step of carbonizing and thereafter graphitizing the compact.Type: GrantFiled: January 28, 2009Date of Patent: July 17, 2012Assignee: Polymatech Co., Ltd.Inventors: Naoyuki Shimoyama, Takehiko Nunokawa
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Publication number: 20090220793Abstract: For a graphite sheet, a peak intensity ratio (P100/002) of a (100) diffraction peak and a (002) diffraction peak by X-ray diffractometry, and a peak intensity ratio (P110/002) of a (110) diffraction peak and a (002) diffraction peak thereby are set at 10 or more. The graphite sheet is manufactured through a step of preparing a polymer liquid which contains a polymer having carbon in its molecular chains and develops optical anisotropy, a step of unidirectionally orienting the molecular chains of the polymer, a step of obtaining a compact from the polymer liquid in the state that the orientation of the molecular chains of the polymer is maintained, and a step of carbonizing and thereafter graphitizing the compact.Type: ApplicationFiled: January 28, 2009Publication date: September 3, 2009Applicant: POLYMATECH CO., LTD.Inventors: Naoyuki Shimoyama, Takehiko Nunokawa
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Patent number: 7540991Abstract: The present invention provides an electrolyte membrane formed of an ion conductive composition. Said composition contains a liquid crystalline polymer having an ionic dissociative group. Molecular chains of the liquid crystalline polymer are orientated in a specific direction. The degree of orientation ? of the liquid crystalline polymer is in a range of 0.45 or more and less than 1, as defined by equation (1) as follows, Degree of orientation ?=(180???)/180??(1), wherein ?? is a full width at half maximum of a peak in an X-ray diffraction intensity distribution pattern obtained by measuring an intensity distribution from 0 to 360 degrees in the azimuthal angle direction, at a peak scattering angle, in an X-ray diffraction image of the electrolyte membrane. Ionic conductivity in a thickness direction of the membrane is higher than the ionic conductivity in a direction parallel to a surface of the membrane.Type: GrantFiled: July 1, 2005Date of Patent: June 2, 2009Assignee: Polymatech Co., Ltd.Inventors: Naoyuki Shimoyama, Fumio Saitoh, Toru Kimura, Masayuki Tobita
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Patent number: 7347955Abstract: A mold product comprising liquid crystal composition for conducting heat. The liquid crystal composition contains liquid crystal polymer having an orientation degree ? obtained by equation 1 below: Orientation degree ?=(180???)/180 equation 1 In equation 1, ?? is a half width in the intensity distribution obtained by fixing peak scattering angle in X-ray diffraction measurement and by varying the azimuth angle from 0 to 360 degrees, and orientation degree ? is in a range between 0.5 and 1.0.Type: GrantFiled: October 14, 2003Date of Patent: March 25, 2008Assignee: Polymatech Co., Ltd.Inventors: Masayuki Tobita, Naoyuki Shimoyama, Tsukasa Ishigaki, Hisashi Aoki, Toru Kimura, Tsunehisa Kimura, Masafumi Yamato
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Patent number: 7291381Abstract: A thermally conductive formed article according to the present invention includes a matrix, and short carbon fibers which are present in the matrix. The short carbon fibers are oriented in a fixed direction in the matrix. A ratio I(002)/I(110) between an intensity I(110) of a diffraction peak ascribable to a (110) surface of carbon and an intensity I(002) of a diffraction peak ascribable to a (002) surface of carbon, occurring when X-rays are irradiated onto the thermally conductive formed article along the direction of orientation of the short carbon fibers, is 10 or less.Type: GrantFiled: April 9, 2003Date of Patent: November 6, 2007Assignee: Polymatech Co., Ltd.Inventors: Masayuki Tobita, Naoyuki Shimoyama, Shinya Tateda, Tsunehisa Kimura, Masafumi Yamato
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Patent number: 7264869Abstract: A thermally conductive molded article is produced by molding a conductive composition into a predetermined shape. The composition includes a polymer matrix and carbon powders. The carbon powders are obtained by graphitizing a polymeric material that has an aromatic ring on its main chain by heating. The carbon powders are aligned in a certain direction in the polymer matrix. Thus, the molded article can be produced easily and effectively that has excellent thermal conductivity in a given direction and that is suitable for use as a heat radiator, heat transfer member, or a component thereof in electronic hardware.Type: GrantFiled: June 4, 2002Date of Patent: September 4, 2007Assignee: Polymatech Co., Ltd.Inventors: Masayuki Tobita, Naoyuki Shimoyama, Shinya Tateda
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Publication number: 20070116938Abstract: A thermoplastic polymer composite formed article or a thermoplastic polymer composite formed article formed from a thermoplastic polymer or a thermoplastic polymer and a fiber, wherein the fiber is arranged along a first plane and the molecular chains of the thermoplastic polymer or thermoplastic polymer is oriented in the direction intersecting with the first plane, and the molecular chains of the thermoplastic polymer or thermoplastic polymer has a degree (a) of orientation in a range of 0.5 or more and less than 1.0, and wherein the thermal expansion coefficients of said formed article in the direction along the first plane and in the direction intersecting with the first plane are both 5×10?6 to 50×10?6 (/K), and the difference between the thermal expansion coefficient in the direction along the first plane and the thermal expansion coefficient in the direction intersecting with the first plane is 30×10?6 (/K) or less.Type: ApplicationFiled: February 18, 2005Publication date: May 24, 2007Inventors: Masayuki Tobita, Toru Kimura, Hisashi Aoki, Naoyuki Shimoyama, Tsukasa Ishigaki, Mitsukazu Ochi, Miyuki Harada
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Patent number: 7189778Abstract: A thermally conductive polymer molded article formed by molding a thermally conductive composition which comprises a liquid crystalline polymer and thermally conductive filler having magnetic anisotropy, wherein the liquid crystalline polymer and the thermally conductive filler are oriented in a predetermined direction by a magnetic field. The thermally conductive composition contains 100 parts by weight of the liquid crystalline polymer and 5 to 800 parts by weight of the thermally conductive filler having magnetic anisotropy. The thermally conductive filler has a thermal conductivity in at least one direction higher than the thermal conductivity of the liquid crystalline polymer.Type: GrantFiled: July 21, 2003Date of Patent: March 13, 2007Assignee: Polymatech Co., Ltd.Inventors: Masayuki Tobita, Naoyuki Shimoyama, Tsukasa Ishigaki, Toru Kimura
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Patent number: 7079405Abstract: A thermal conductive polymer molded article is formed by molding a thermotropic liquid crystalline composition comprised mainly of a thermotropic liquid crystalline polymer, wherein the thermal conductive polymer molded article is formed by applying a magnetic field or an electric field to the thermotropic liquid crystalline composition melted by heating so that the thermal conductive polymer molded article has a first thermal conductivity (?1) higher than a second thermal conductivity (?2) of a molded article formed by molding the thermotropic liquid crystalline polymer without the application of the field. The thermal conductive polymer molded article preferably has a first thermal conductivity (?1) of between 0.7 and 20 W/(m·K). Preferably, the thermotropic liquid crystalline polymer comprises at least one polymer selected from (A) a wholly aromatic polyester and (B) a wholly aromatic polyester amide.Type: GrantFiled: July 11, 2003Date of Patent: July 18, 2006Assignee: Polymatech Co., Ltd.Inventors: Masayuki Tobita, Toru Kimura, Naoyuki Shimoyama, Tsukasa Ishigaki
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Publication number: 20060004112Abstract: The present invention provides an electrolyte membrane formed of an ion conductive composition. Said composition contains a liquid crystalline polymer having an ionic dissociative group. Molecular chains of the liquid crystalline polymer are orientated in a specific direction. The degree of orientation ? of the liquid crystalline polymer is in a range of 0.45 or more and less than 1, as defined by equation (1) as follows; Degree of orientation ?=(180??B/180) (1), wherein ?B is a full width at half maximum of a peak in an X-ray diffraction intensity distribution pattern obtained by measuring an intensity distribution from 0 to 360 degrees in the azimuthal angle direction, at a peak scattering angle, in an X-ray diffraction image of the electrolyte membrane. Ionic conductivity in a thickness direction of the membrane is higher than the ionic conductivity in a direction parallel to a surface of the membrane.Type: ApplicationFiled: July 1, 2005Publication date: January 5, 2006Inventors: Naoyuki Shimoyama, Fumio Saitoh, Toru Kimura, Masayuki Tobita
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Publication number: 20050058805Abstract: A polymer composite molded body contains a fiber and at least one sheet of fiber cloth in a polymer matrix. The fiber cloth is disposed in the polymer composite molded body along a surface thereof. A polymer composition containing the fiber and polymer matrix is impregnated into the fiber cloth. Then a magnetic field is applied to the polymer composition to orient the fibers in the composition in a direction crossing with the fiber cloth. Then the polymer composition is solidified to obtain the polymer composite molded body.Type: ApplicationFiled: September 17, 2003Publication date: March 17, 2005Inventors: Toru Kimura, Naoyuki Shimoyama, Masayuki Tobita
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Publication number: 20040224163Abstract: A thermally-conductive epoxy resin molded article comprises an epoxy resin having molecular chains that contain an azomethine group (—CH═N—). The molded article has a thermal conductivity in a range of 0.5 to 30 W/(m·K). It is preferred that the molecular chains of the epoxy resin are oriented in a specific direction, and in that direction, the molded article has a thermal conductivity in a range of 0.5 to 30 W/(m·K). The thermally-conductive epoxy resin molded article is produced by applying a magnetic field to the epoxy resin composition to orient the molecular chains of the epoxy resin in a specific direction and then curing the epoxy resin composition.Type: ApplicationFiled: April 26, 2004Publication date: November 11, 2004Applicant: POLYMATECH CO., LTD.Inventors: Masayuki Tobita, Toru Kimura, Tsukasa Ishigaki, Naoyuki Shimoyama, Hisashi Aoki, Mitsukazu Ochi, Miyuki Harada
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Patent number: 6794035Abstract: Graphitized carbon powder are produced by carbonizing and expanding a pitch by heating to form carbonaceous foam and by graphitizing before pulverizing or graphitizing after pulverizing the carbonaceous foam. The resultant graphitized carbon powders have an interplanar spacing (d002) of graphite planes of less than 0.3370 nm. The powders preferably have an average particle size of from 2 to 200 &mgr;m. A thermally conductive composition includes the graphitized carbon powders in a matrix. The content of the powders is preferably 1 to 800 parts by weight relative to 100 parts by weight of the matrix. Thus, the graphitized carbon powders that have excellent thermal conductivity and a thermally conductive composition including such powders are provided.Type: GrantFiled: September 26, 2002Date of Patent: September 21, 2004Assignee: Polymatech Co., Ltd.Inventors: Masayuki Tobita, Naoyuki Shimoyama, Shinya Tateda
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Publication number: 20040152829Abstract: A thermally conductive polymer molded article formed by molding a thermally conductive composition which comprises a liquid crystalline polymer and thermally conductive filler having magnetic anisotropy, wherein the liquid crystalline polymer and the thermally conductive filler are oriented in a predetermined direction by a magnetic field. The thermally conductive composition contains 100 parts by weight of the liquid crystalline polymer and 5 to 800 parts by weight of the thermally conductive filler having magnetic anisotropy. The thermally conductive filler has a thermal conductivity in at least one direction higher than the thermal conductivity of the liquid crystalline polymer.Type: ApplicationFiled: July 21, 2003Publication date: August 5, 2004Inventors: Masayuki Tobita, Naoyuki Shimoyama, Tsukasa Ishigaki, Toru Kimura
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Publication number: 20040102597Abstract: A thermally-conductive epoxy resin molded article conducting heat generated from electronic components and the like, and a method of manufacturing the same are disclosed. The thermally-conductive epoxy resin molded article according to the present invention is obtained by curing an epoxy resin composition containing an epoxy resin. The epoxy resin contained in the thermally-conductive epoxy resin molded article has the degree of orientation &agr; equal to or larger than 0.5 and smaller than 1.0.Type: ApplicationFiled: October 14, 2003Publication date: May 27, 2004Inventors: Masayuki Tobita, Tsukasa Ishigaki, Toru Kimura, Naoyuki Shimoyama, Hisashi Aoki, Mitsukazu Ochi
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Publication number: 20040087697Abstract: A mold product comprising liquid crystal composition for conducting heat.Type: ApplicationFiled: October 14, 2003Publication date: May 6, 2004Inventors: Masayuki Tobita, Naoyuki Shimoyama, Tsukasa Ishigaki, Hisashi Aoki, Toru Kimura, Tsunehisa Kimura, Masafumi Yamato
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Patent number: 6730731Abstract: A thermally conductive polymer composition includes polymer matrix such as thermoplastic resin or thermoplastic elastomer and a graphitized carbon fiber which serves as a thermally conductive filler. The graphitized carbon fiber is made from a mesophase pitch. The mesophase pitch is spun, infusibilized, carbonized, pulverized, and graphitized to form powdery graphitized carbon fibers. Preferably, the graphitized carbon fibers have a diameter of 5-20 &mgr;m, an average particle size of 10-500 &mgr;m, and a density of 2.20-2.26 g/cm3. The composition may be molded to form a thermally conductive molded article such as a thermally conductive sheet. The thermally conductive polymer composition and thermally conductive molded article have high thermal conductivity and transfer large amounts of heat from electric or electronic parts.Type: GrantFiled: August 31, 2001Date of Patent: May 4, 2004Assignee: Polymatech Co., LTDInventors: Masayuki Tobita, Natsuko Ishihara, Naoyuki Shimoyama, Shinya Tateda
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Patent number: 6723425Abstract: A thermally conductive molded article is produced by molding a conductive composition into a predetermined shape. The composition includes a polymer matrix and carbon powders. The carbon powders are obtained by graphitizing a polymeric material that has an aromatic ring on its main chain by heating. The carbon powders are aligned in a certain direction in the polymer matrix. Thus, the molded article can be produced easily and effectively that has excellent thermal conductivity in a given direction and that is suitable for use as a heat radiator, heat transfer member, or a component thereof in electronic hardware.Type: GrantFiled: June 4, 2002Date of Patent: April 20, 2004Assignee: Polymatech Co., Ltd.Inventors: Masayuki Tobita, Naoyuki Shimoyama, Shinya Tateda
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Publication number: 20040048054Abstract: A thermal conductive polymer molded article is formed by molding a thermotropic liquid crystalline composition comprised mainly of a thermotropic liquid crystalline polymer, wherein the thermal conductive polymer molded article is formed by applying a magnetic field or an electric field to the thermotropic liquid crystalline composition melted by heating so that the thermal conductive polymer molded article has a first thermal conductivity (&lgr;1) higher than a second thermal conductivity (&lgr;2) of a molded article formed by molding the thermotropic liquid crystalline polymer without the application of the field. The thermal conductive polymer molded article preferably has a first thermal conductivity (&lgr;1) of between 0.7 and 20 W/(m·K). Preferably, the thermotropic liquid crystalline polymer comprises at least one polymer selected from (A) a wholly aromatic polyester and (B) a wholly aromatic polyester amide.Type: ApplicationFiled: July 11, 2003Publication date: March 11, 2004Inventors: Masayuki Tobita, Toru Kimura, Naoyuki Shimoyama, Tsukasa Ishigaki
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Publication number: 20030194544Abstract: A thermally conductive formed article according to the present invention includes a matrix, and short carbon fibers which are present in the matrix. The short carbon fibers are oriented in a fixed direction in the matrix. A ratio I(002)/I(110) between an intensity I(110) of a diffraction peak ascribable to a (110) surface of carbon and an intensity I(002) of a diffraction peak ascribable to a (002) surface of carbon, occurring when X-rays are irradiated onto the thermally conductive formed article along the direction of orientation of the short carbon fibers, is 10 or less.Type: ApplicationFiled: April 9, 2003Publication date: October 16, 2003Applicant: Polymatech Co., Ltd.Inventors: Masayuki Tobita, Naoyuki Shimoyama, Shinya Tateda, Tsunehisa Kimura, Masafumi Yamato