Patents by Inventor Naoyuki Umehara

Naoyuki Umehara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10615005
    Abstract: In a method of an embodiment, radio-frequency power is supplied to an electrode via a matching device from a radio-frequency power supply in order to generate plasma within a chamber. During the supply of the radio-frequency power, it is determined whether or not plasma is generated within the chamber from one or more parameters reflecting plasma generation within the chamber. When it is determined that plasma is not generated, a frequency of the radio-frequency power output from the radio-frequency power supply is adjusted to set the load side reactance of the radio-frequency power supply to zero or to bring the load side reactance close to zero.
    Type: Grant
    Filed: April 12, 2019
    Date of Patent: April 7, 2020
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Koichi Nagami, Kazunobu Fujiwara, Tadashi Gondai, Norikazu Yamada, Naoyuki Umehara
  • Publication number: 20190318912
    Abstract: A plasma processing apparatus includes a radio-frequency power supply that outputs modulated radio-frequency power which is generated such that a power level during a first period is higher than a power level during a second period that alternates with the first period. The plasma processing apparatus also includes a matching device that sets a load side impedance of the radio-frequency power supply during a monitoring period within the first period to an impedance that differs from an output impedance of the radio-frequency power supply. The monitoring period starts after a predetermined time length elapses from a start point of the first period. The radio-frequency power supply adjusts the power level of the modulated radio-frequency power such that a load power level, which is a difference between a power level of a traveling wave and a power level of a reflected wave, becomes a designated power level.
    Type: Application
    Filed: April 12, 2019
    Publication date: October 17, 2019
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Naoyuki UMEHARA, Masaki NISHIKAWA
  • Publication number: 20190318915
    Abstract: In a method of an embodiment, radio-frequency power is supplied to an electrode via a matching device from a radio-frequency power supply in order to generate plasma within a chamber. During the supply of the radio-frequency power, it is determined whether or not plasma is generated within the chamber from one or more parameters reflecting plasma generation within the chamber. When it is determined that plasma is not generated, a frequency of the radio-frequency power output from the radio-frequency power supply is adjusted to set the load side reactance of the radio-frequency power supply to zero or to bring the load side reactance close to zero.
    Type: Application
    Filed: April 12, 2019
    Publication date: October 17, 2019
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Koichi NAGAMI, Kazunobu FUJIWARA, Tadashi GONDAI, Norikazu YAMADA, Naoyuki UMEHARA
  • Patent number: 10264662
    Abstract: Provided is a capacitively coupled plasma processing apparatus which improves a controllability of the RF bias function and reliably prevents unwanted resonance from being generated on a RF transmission line between a counter electrode and ground potential to enhance reliability of the plasma process. In the capacitive coupled type plasma processing apparatus, three kinds of RF powers from a first, second and third RF power supplies (35, 36, 38) are superimposed and applied to susceptor (lower electrode) (16). In such a three-frequency superimposing and applying application scheme, the frequency-impedance characteristic around upper electrode (48) is considered to prevent a serial resonance from occurring on an RF transmission line around upper electrode (48) in consideration of all the low order frequencies of the IMD relevant to and affecting the plasma process.
    Type: Grant
    Filed: January 9, 2013
    Date of Patent: April 16, 2019
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Manabu Iwata, Naoyuki Umehara, Hiroki Endo
  • Patent number: 9736921
    Abstract: An output of a modulated high frequency power is started from a high frequency power supply of a plasma processing apparatus. Here, a first period and a second period are repeated alternately. A moving average value of a load impedance of the high frequency power supply in a first sub-period in the past first period and a moving average value of a load impedance of the high frequency power supply in a second sub-period in the past first period are acquired. A frequency of the modulated high frequency power in the first sub-period and a frequency of the modulated high frequency power in the second sub-period are set according to the moving average values such that the load impedance of the high frequency power supply in the first sub-period and the load impedance of the high frequency power supply in the second sub-period approximate to a matching point.
    Type: Grant
    Filed: October 4, 2016
    Date of Patent: August 15, 2017
    Assignee: TOKYO ELECTRON LIMITED
    Inventors: Koichi Nagami, Naoyuki Umehara, Norikazu Yamada
  • Patent number: 9640368
    Abstract: In a plasma processing apparatus, first to third RF power monitors 94, 94 and 98 are configured to monitor high frequency powers (progressive wave powers), which propagate on first to third high frequency power supply lines 88, 90 and 92 from first to third high frequency power supplies 36, 38 and 40 toward a load side, respectively, and high frequency powers (reflection wave powers), which propagate on the first high frequency power supply lines 88, 90 and 92 from the load side toward the first to third high frequency power supplies 36, 38 and 40, respectively, at the same time. A main controller 82 is configured to control the high frequency power supplies 36, 38 and 40 and matching devices 42, 44 and 46 based on monitoring information sent from RF power monitors 94, 96 and 98.
    Type: Grant
    Filed: December 13, 2012
    Date of Patent: May 2, 2017
    Assignees: TOKYO ELECTRON LIMITED, DAIHEN CORPORATION
    Inventors: Naoyuki Umehara, Ryuji Ohtani, Shunichi Ito, Kazutaka Sei, Tomomasa Nishida
  • Publication number: 20170099723
    Abstract: An output of a modulated high frequency power, which is set such that a power of the modulated high frequency power in a second period is smaller than a power of the modulated high frequency power in a first period, is started from the high frequency power supply of a plasma processing apparatus. Here, the first period and the second period are repeated alternately. A moving average value of a load impedance of the high frequency power supply in a first sub-period in the past first period and a moving average value of a load impedance of the high frequency power supply in a second sub-period in the past first period are acquired. A frequency of the modulated high frequency power in the first sub-period and a frequency of the modulated high frequency power in the second sub-period are set according to the moving average values.
    Type: Application
    Filed: October 4, 2016
    Publication date: April 6, 2017
    Inventors: Koichi Nagami, Naoyuki Umehara, Norikazu Yamada
  • Publication number: 20140345802
    Abstract: In a plasma processing apparatus, first to third RF power monitors 94, 94 and 98 are configured to monitor high frequency powers (progressive wave powers), which propagate on first to third high frequency power supply lines 88, 90 and 92 from first to third high frequency power supplies 36, 38 and 40 toward a load side, respectively, and high frequency powers (reflection wave powers), which propagate on the first high frequency power supply lines 88, 90 and 92 from the load side toward the first to third high frequency power supplies 36, 38 and 40, respectively, at the same time. A main controller 82 is configured to control the high frequency power supplies 36, 38 and 40 and matching devices 42, 44 and 46 based on monitoring information sent from RF power monitors 94, 96 and 98.
    Type: Application
    Filed: December 13, 2012
    Publication date: November 27, 2014
    Inventors: Naoyuki Umehara, Ryuji Ohtani, Shunichi Ito, Kazutaka Sei, Tomomasa Nishida
  • Publication number: 20120009829
    Abstract: In a plasma processing apparatus, a member for propagating high frequency from a high frequency power supply and/or to which the high frequency is applied. A power feed rod is electromagnetically shielded between a matching unit and a bottom plate of a chamber by a coaxial cylindrical conductor connected to a ground potential. A surface potential system disposed in an appropriate distance from the power feed rod in radius direction is installed in the cylindrical conductor, and measures in a non-contact state the electrostatic surface potential of the power feed rod through electrostatic capacitance and provides a controller with a surface potential detection signal including surface potential measurement value information. The controller performs a required signal processing or operation processing on the basis of the surface potential detection signal from the surface potential system, thereby obtaining the measurement value of the DC potential on the power feed rod.
    Type: Application
    Filed: September 20, 2011
    Publication date: January 12, 2012
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Satoshi MAEBASHI, Toshihiro Hayami, Naoyuki Umehara
  • Patent number: 8038833
    Abstract: In a plasma processing apparatus, a member for propagating high frequency from a high frequency power supply and/or to which the high frequency is applied. A power feed rod is electromagnetically shielded between a matching unit and a bottom plate of a chamber by a coaxial cylindrical conductor connected to a ground potential. A surface potential system disposed in an appropriate distance from the power feed rod in radius direction is installed in the cylindrical conductor, and measures in a non-contact state the electrostatic surface potential of the power feed rod through electrostatic capacitance and provides a controller with a surface potential detection signal including surface potential measurement value information. The controller performs a required signal processing or operation processing on the basis of the surface potential detection signal from the surface potential system, thereby obtaining the measurement value of the DC potential on the power feed rod.
    Type: Grant
    Filed: July 21, 2009
    Date of Patent: October 18, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Satoshi Maebashi, Toshihiro Hayami, Naoyuki Umehara
  • Publication number: 20090277585
    Abstract: In a plasma processing apparatus, a member for propagating high frequency from a high frequency power supply and/or to which the high frequency is applied. A power feed rod is electromagnetically shielded between a matching unit and a bottom plate of a chamber by a coaxial cylindrical conductor connected to a ground potential. A surface potential system disposed in an appropriate distance from the power feed rod in radius direction is installed in the cylindrical conductor, and measures in a non-contact state the electrostatic surface potential of the power feed rod through electrostatic capacitance and provides a controller with a surface potential detection signal including surface potential measurement value information. The controller performs a required signal processing or operation processing on the basis of the surface potential detection signal from the surface potential system, thereby obtaining the measurement value of the DC potential on the power feed rod.
    Type: Application
    Filed: July 21, 2009
    Publication date: November 12, 2009
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Satoshi MAEBASHI, Toshihiro HAYAMI, Naoyuki UMEHARA
  • Patent number: 7008275
    Abstract: An electrical joint forming member is held between adjacent conductive members included in a semiconductor device fabricating apparatus to reduce electrical resistance between those conductive members. The electrical joint forming member includes an elastic member made of a titanium sheet (75 ?m thick, 2 mm wide) and having a surface covered with an aluminum layer (7 ?m thick), the aluminum layer being formed by joining an aluminum sheet to the surface of the titanium sheet by cold-roll bonding.
    Type: Grant
    Filed: September 29, 2004
    Date of Patent: March 7, 2006
    Assignees: Tokyo Electron Limited, Neomax Materials Co., Ltd.
    Inventors: Toshihiro Hayami, Naoyuki Umehara, Tsuyoshi Hasegawa
  • Publication number: 20050095732
    Abstract: In a plasma processing apparatus, a member for propagating high frequency from a high frequency power supply and/or to which the high frequency is applied. A power feed rod is electromagnetically shielded between a matching unit and a bottom plate of a chamber by a coaxial cylindrical conductor connected to a ground potential. A surface potential system disposed in an appropriate distance from the power feed rod in radius direction is installed in the cylindrical conductor, and measures in a non-contact state the electrostatic surface potential of the power feed rod through electrostatic capacitance and provides a controller with a surface potential detection signal including surface potential measurement value information. The controller performs a required signal processing or operation processing on the basis of the surface potential detection signal from the surface potential system, thereby obtaining the measurement value of the DC potential on the power feed rod.
    Type: Application
    Filed: September 3, 2004
    Publication date: May 5, 2005
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Satoshi Maebashi, Toshihiro Hayami, Naoyuki Umehara
  • Publication number: 20050070174
    Abstract: An electrical joint forming member is held between adjacent conductive members included in a semiconductor device fabricating apparatus to reduce electrical resistance between those conductive members. The electrical joint forming member includes an elastic member made of a titanium sheet (75 ?m thick, 2 mm wide) and having a surface covered with an aluminum layer (7 ?m thick), the aluminum layer being formed by joining an aluminum sheet to the surface of the titanium sheet by cold-roll bonding.
    Type: Application
    Filed: September 29, 2004
    Publication date: March 31, 2005
    Inventors: Toshihiro Hayami, Naoyuki Umehara, Tsuyoshi Hasegawa