Patents by Inventor Nariyasu Kanuka

Nariyasu Kanuka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220347659
    Abstract: A method is described for producing a catalyst having a high raw material conversion rate and a high product selectivity, as well as an excellent yield of unsaturated carboxylic acid, the catalyst being used in a vapor-phase catalytic oxidation reaction for producing an unsaturated carboxylic acid such as acrylic acid or methacrolein from an unsaturated aldehyde such as acrolein or methacrolein. The method includes a molding process of molding a powder containing a catalyst component element to produce a catalyst precursor, where a sulfur-containing inorganic compound is added to the powder, and the powder is molded in the molding process.
    Type: Application
    Filed: July 7, 2022
    Publication date: November 3, 2022
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Yoshimune ABE, Nariyasu KANUKA, Shigeki OKADA, Souhei KOUNO
  • Publication number: 20220177401
    Abstract: A method for producing a catalyst for unsaturated carboxylic acid synthesis is proposed. The method includes: obtaining a dried product by drying and heat-treating a starting material mixed liquid in which supply source compounds of respective catalyst component elements are integrated; and forming a catalyst precursor by supporting powder to be supported on a carrier in the form of a particle aggregate. The powder to be supported is either the dried product or obtained from the dried product. The method further includes calcining the catalyst precursor to form the catalyst. The mass loss rate of the powder to be supported at 300° C. is less than 5 percent by mass, and the difference between the mass loss rate of the powder at 370° C. and the mass loss rate of the powder at 300° C. is not less than 1 percent by mass and not more than 6 percent by mass.
    Type: Application
    Filed: March 27, 2020
    Publication date: June 9, 2022
    Applicant: Mitsubishi Chemical Corporation
    Inventors: Yoshimune ABE, Nariyasu KANUKA, Shigeki OKADA
  • Publication number: 20120130137
    Abstract: The present invention relates to a process of producing a conjugated diene including a step of mixing a raw material gas containing a monoolefin having a carbon atom number of 4 or more with a molecular oxygen-containing gas and supplying the mixture into a reactor, and a step of obtaining a corresponding conjugated diene-containing product gas produced by the oxidative dehydrogenation reaction of the monoolefin having a carbon atom number of 4 or more in the presence of a catalyst, wherein the concentration of a combustible gas in the gas supplied to the reactor is not less than the upper explosion limit and the oxygen concentration in the product gas is from 2.5 to 8.0 vol %.
    Type: Application
    Filed: November 28, 2011
    Publication date: May 24, 2012
    Applicant: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Souichi ORITA, Hiroshi Takeo, Masaru Utsunomiya, Takuma Nishio, Hiroyuki Yagi, Nariyasu Kanuka
  • Patent number: 7632777
    Abstract: A composite oxide catalyst for the oxidation of an olefin containing Mo and Bi as essential components, characterized in that it has a specific surface area of 5 to 25 m2/g and a pore volume of 0.2 to 0.7 cc/g, and has a pore diameter distribution wherein the volume of the pores having a pore diameter of 0.03 to 0.1 ?m accounts for 30% or more of the total pore volume, the volume of the pores having a pore diameter of 0.1 to 1 ?m accounts for 20% or more of the total pore volume, and the volume of the pores having a pore diameter of less than 0.
    Type: Grant
    Filed: November 8, 2002
    Date of Patent: December 15, 2009
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Isao Teshigahara, Nariyasu Kanuka, Tomoatsu Iwakura
  • Patent number: 7579501
    Abstract: A composite oxide catalyst for the oxidation of an olefin containing Mo and Bi as essential components, characterized in that it has a specific surface area of 5 to 25 m2/g and a pore volume of 0.2 to 0.7 cc/g, and has a pore diameter distribution wherein the volume of the pores having a pore diameter of 0.03 to 0.1 ?m accounts for 30% or more of the total pore volume, the volume of the pores having a pore diameter of 0.1 to 1 ?m accounts for 20% or more of the total pore volume, and the volume of the pores having a pore diameter of less than 0.
    Type: Grant
    Filed: December 5, 2007
    Date of Patent: August 25, 2009
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Isao Teshigahara, Nariyasu Kanuka, Tomoatsu Iwakura
  • Publication number: 20080286186
    Abstract: A composite oxide catalyst for the oxidation of an olefin containing Mo and Bi as essential components, characterized in that it has a specific surface area of 5 to 25 m2/g and a pore volume of 0.2 to 0.7 cc/g, and has a pore diameter distribution wherein the volume of the pores having a pore diameter of 0.03 to 0.1 ?m accounts for 30% or more of the total pore volume, the volume of the pores having a pore diameter of 0.1 to 1 ?m accounts for 20% or more of the total pore volume, and the volume of the pores having a pore diameter of less than 0.
    Type: Application
    Filed: December 5, 2007
    Publication date: November 20, 2008
    Inventors: Isao Teshigahara, Nariyasu Kanuka, Tomoatsu Iwakura
  • Publication number: 20080119667
    Abstract: A composite oxide catalyst for the oxidation of an olefin containing Mo and Bi as essential components, characterized in that it has a specific surface area of 5 to 25 m2/g and a pore volume of 0.2 to 0.7 cc/g, and has a pore diameter distribution wherein the volume of the pores having a pore diameter of 0.03 to 0.1 ?m accounts for 30% or more of the total pore volume, the volume of the pores having a pore diameter of 0.1 to 1 ?m accounts for 20% or more of the total pore volume, and the volume of the pores having a pore diameter of less than 0.
    Type: Application
    Filed: December 5, 2007
    Publication date: May 22, 2008
    Inventors: Isao Teshigahara, Nariyasu Kanuka, Tomoatsu Iwakura
  • Publication number: 20080107583
    Abstract: A composite oxide catalyst for the oxidation of an olefin containing Mo and Bi as essential components, characterized in that it has a specific surface area of 5 to 25 m2/g and a pore volume of 0.2 to 0.7 cc/g, and has a pore diameter distribution wherein the volume of the pores having a pore diameter of 0.03 to 0.1 ?m accounts for 30% or more of the total pore volume, the volume of the pores having a pore diameter of 0.1 to 1 ?m accounts for 20% or more of the total pore volume, and the volume of the pores having a pore diameter of less than 0.
    Type: Application
    Filed: December 5, 2007
    Publication date: May 8, 2008
    Inventors: Isao Teshigahara, Nariyasu Kanuka, Tomoatsu Iwakura
  • Patent number: 7279442
    Abstract: A process for producing a catalyst which has a high mechanical strength and is capable of producing an unsaturated aldehyde and an unsaturated carboxylic acid constantly over a long period of time and in good yield; and, a method for producing an unsaturated aldehyde or carboxylic acid from catalytic oxidation of an olefin, a tertiary butyl alcohol, or a methyl tertiary butyl ether substrate with a gas that contains molecular oxygen and the produced catalyst.
    Type: Grant
    Filed: January 12, 2005
    Date of Patent: October 9, 2007
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Isao Teshigahara, Nariyasu Kanuka, Kazuharu Tazawa
  • Patent number: 7262148
    Abstract: A catalyst for producing from an olefin the corresponding unsaturated aldehyde and unsaturated carboxylic acid in good yield, and a process for its production, are presented. It is a composite oxide catalyst containing at least molybdenum, bismuth and iron, to be used at the time of gas phase catalytic oxidation of an olefin with a molecular oxygen-containing gas to produce the corresponding unsaturated aldehyde and unsaturated carboxylic acid, wherein the loss on drying of the contained moisture, as represented by the following formula (1) (wherein W1 represents the weight when the catalyst is heated for two hours at 110±5° C., and W2 represents the weight of the catalyst prior to such heating), is at most 0.5 wt %: Loss on drying=(W2?W1)/W2×100.
    Type: Grant
    Filed: January 12, 2005
    Date of Patent: August 28, 2007
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Isao Teshigahara, Nariyasu Kanuka
  • Patent number: 7132384
    Abstract: A process for producing a composite oxide catalyst to be used for gas phase oxidation of an olefin or unsaturated aldehyde with molecular oxygen to produce the corresponding unsaturated aldehyde and/or unsaturated carboxylic acid, which has a uniform constant high performance, in an industrial scale and efficiently and constantly, is presented. The process comprises a step of molding a catalyst component-containing powder and a step of calcining a molded product obtained in the molding step, wherein the molding step is a step wherein graphite particles having an average particle diameter D50 of from 10 to 50 ?m and having a combustion initiating temperature in a differential thermogravimetric analysis higher by at least 50° C. than the calcination temperature in the next calcination step, are added to the catalyst component-containing powder in an amount of from 0.
    Type: Grant
    Filed: January 28, 2005
    Date of Patent: November 7, 2006
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Isao Teshigahara, Nariyasu Kanuka
  • Publication number: 20050165253
    Abstract: A new process for producing a catalyst which has a high mechanical strength and which is capable of producing an unsaturated aldehyde and an unsaturated carboxylic acid constantly over a long period of time and in good yield, is presented. A process for producing a catalyst for the production of an unsaturated aldehyde and an unsaturated carboxylic acid, which is a process for producing a catalyst containing at least molybdenum, bismuth and iron, to be used at the time of gas phase catalytic oxidation of an olefin, tertiary butyl alcohol or methyl tertiary butyl ether with a molecular oxygen-containing gas to produce the respectively corresponding unsaturated aldehyde and unsaturated carboxylic acid, characterized in that a mixed solution or aqueous slurry containing the above catalyst components, is dried, the moisture content of the obtained dried product is adjusted to be from 0.3 to 4 wt %, followed by tabletting.
    Type: Application
    Filed: January 12, 2005
    Publication date: July 28, 2005
    Applicant: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Isao Teshigahara, Nariyasu Kanuka, Kazuharu Tazawa
  • Publication number: 20050159620
    Abstract: A catalyst for producing from an olefin the corresponding unsaturated aldehyde and unsaturated carboxylic acid in good yield, and a process for its production, are presented. It is a composite oxide catalyst containing at least molybdenum, bismuth and iron, to be used at the time of gas phase catalytic oxidation of an olefin with a molecular oxygen-containing gas to produce the corresponding unsaturated aldehyde and unsaturated carboxylic acid, wherein the loss on drying of the contained moisture, as represented by the following formula (1) (wherein W1 represents the weight when the catalyst is heated for two hours at 110±5° C., and W2 represents the weight of the catalyst prior to such heating), is at most 0.
    Type: Application
    Filed: January 12, 2005
    Publication date: July 21, 2005
    Applicant: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Isao Teshigahara, Nariyasu Kanuka
  • Publication number: 20050131253
    Abstract: A process for producing a composite oxide catalyst to be used for gas phase oxidation of an olefin or unsaturated aldehyde with molecular oxygen to produce the corresponding unsaturated aldehyde and/or unsaturated carboxylic acid, which has a uniform constant high performance, in an industrial scale and efficiently and constantly, is presented. The process comprises a step of molding a catalyst component-containing powder and a step of calcining a molded product obtained in the molding step, wherein the molding step is a step wherein graphite particles having an average particle diameter D50 of from 10 to 50 ?m and having a combustion initiating temperature in a differential thermogravimetric analysis higher by at least 50° C. than the calcination temperature in the next calcination step, are added to the catalyst component-containing powder in an amount of from 0.
    Type: Application
    Filed: January 28, 2005
    Publication date: June 16, 2005
    Applicant: MITSUBISHI CHEMICAL CORPORATION
    Inventors: Isao Teshigahara, Nariyasu Kanuka
  • Publication number: 20050033093
    Abstract: A composite oxide catalyst for the oxidation of an olefin containing Mo and Bi as essential components, characterized in that it has a specific surface area of 5 to 25 m2/g and a pore volume of 0.2 to 0.7 cc/g, and has a pore diameter distribution wherein the volume of the pores having a pore diameter of 0.03 to 0.1 ?m accounts for 30% or more of the total pore volume, the volume of the pores having a pore diameter of 0.1 to 1 ?m accounts for 20% or more of the total pore volume, and the volume of the pores having a pore diameter of less than 0.
    Type: Application
    Filed: November 8, 2002
    Publication date: February 10, 2005
    Inventors: Isao Teshigahara, Nariyasu Kanuka, Tomoatsu Iwakura