Abstract: Systems, methods, and software for fabricating a printhead. In one embodiment, a system comprises at least one punch press configured to punch first nozzle holes in a first nozzle plate with a first punch, where each of the first nozzle holes includes a first converging section, and to punch second nozzle holes in a second nozzle plate with a second punch, where each of the second nozzle holes includes a second converging section. The system further comprises a bonding tool configured to bond the first nozzle plate to the second nozzle plate to form a nozzle plate stack, where the first nozzle holes and the second nozzle holes define nozzles of the printhead.

Abstract: Printheads that jet print fluids. In an embodiment, a printhead comprises a plurality of jetting channels. Each jetting channel of the plurality includes a diaphragm, a pressure chamber, and a nozzle configured to jet a print fluid, and further includes one or more intra-chamber active mixers disposed in the pressure chamber. An intra-chamber active mixer comprises a cantilever having a connected end rigidly connected to a vertical side wall of the pressure chamber, and a free end that is free to move.

Abstract: Printheads that jet print fluids. In an embodiment, a printhead comprises a plurality of jetting channels, where each jetting channel includes a diaphragm, a pressure chamber, and a nozzle configured to jet a print fluid. The printhead further comprises a manifold fluidly coupled to the jetting channels, where each jetting channel includes a channel fluid passage that fluidly couples the pressure chamber to the manifold. The printhead further comprises an intra-channel fluid mixer disposed at the channel fluid passage, and configured to cause a circular rotation of the print fluid that flows between the pressure chamber and the manifold through the channel fluid passage.

Abstract: Printheads that jet print fluids. In an embodiment, a printhead comprises a plurality of jetting channels, where each jetting channel of the plurality includes a diaphragm, a pressure chamber, and a nozzle configured to jet a print fluid. The printhead further comprises one or more intra-channel passive mixers that project from one or more vertical side walls of the jetting channel into a longitudinal flow path of the print fluid along a length of the jetting channel.

Abstract: Printheads that jet print fluids. In an embodiment, a flow-through printhead comprises a plurality of jetting channels arranged in a first row and a second row generally in parallel along a length of the printhead, where each of the jetting channels includes a diaphragm, a pressure chamber, and a nozzle configured to jet a print fluid. The flow-through printhead further comprises a first manifold fluidly coupled to the jetting channels in the first row, and a second manifold fluidly coupled to the jetting channels in the first row. The first manifold and the second manifold are disposed on opposite sides of the first row with the second manifold disposed in an intermediate region between the first row and the second row.

Abstract: Printheads for a jetting apparatus. In one embodiment, a printhead comprises a plurality of nozzles configured to eject a print fluid. Each nozzle is comprised of a first converging section having a cross-sectional area that decreases in a flow direction of the print fluid through the nozzle, a neck adjoining the first converging section and having a cross-sectional area that is uniform in the flow direction of the print fluid through the nozzle, and a second converging section adjoining the neck and having a cross-sectional area that decreases in the flow direction of the print fluid through the nozzle.

Abstract: Systems, methods, and software for fabricating a printhead. In one embodiment, a method comprises punching first nozzle holes in a first nozzle plate with a first punch, where each of the first nozzle holes includes a first converging section. The method further comprises punching second nozzle holes in a second nozzle plate with a second punch, where each of the second nozzle holes includes a second converging section. The method further comprises bonding the first nozzle plate and the second nozzle plate to form a nozzle plate stack, where the first nozzle holes and the second nozzle holes define nozzles of the printhead.

Abstract: Printheads for a jetting apparatus. In one embodiment, a printhead comprises a plurality of nozzles configured to eject a print fluid. Each nozzle is comprised of a first converging section having a cross-sectional area that decreases in a flow direction of the print fluid through the nozzle, a neck adjoining the first converging section and having a cross-sectional area that is uniform in the flow direction of the print fluid through the nozzle, and a second converging section adjoining the neck and having a cross-sectional area that decreases in the flow direction of the print fluid through the nozzle.

Abstract: Printheads for a jetting apparatus. In one embodiment, a printhead comprises a plurality of nozzles configured to eject a print fluid. Each nozzle is comprised of a first converging section having a cross-sectional area that decreases in a flow direction of the print fluid through the nozzle, a neck adjoining the first converging section and having a cross-sectional area that is uniform in the flow direction of the print fluid through the nozzle, and a second converging section adjoining the neck and having a cross-sectional area that decreases in the flow direction of the print fluid through the nozzle.

Abstract: Printheads for a jetting apparatus. In one embodiment, a printhead comprises a plurality of nozzles configured to eject a print fluid. Each nozzle is comprised of a first converging section having a cross-sectional area that decreases in a flow direction of the print fluid through the nozzle, a neck adjoining the first converging section and having a cross-sectional area that is uniform in the flow direction of the print fluid through the nozzle, and a second converging section adjoining the neck and having a cross-sectional area that decreases in the flow direction of the print fluid through the nozzle.

Abstract: Bonding of MEMs materials is carried out using microwave. High microwave absorbing films are placed within a microwave cavity, and excited to cause selective heating in the skin of the material. This causes heating in one place more than another. Thereby minimizing the effects of the bonding microwave energy.