Abstract: A battery pack comprises a set of battery cells, a battery cell holder holding the battery cells, at least one battery strap having a first end connected to a terminal of one of the battery cells and a second end extending from the battery cell holder, a printed circuit board having a first side and a second side, components mounted on the second side of the printed circuit board, a trace on the second side of the printed circuit board extending from one components to a contact connected to the trace and mated with the second end of the at least one battery strap.

Abstract: The present disclosure is directed to an encapsulated printed circuit board populated with a variety of components and a method of encapsulating a printed circuit board. The printed circuit board is partially encapsulated with a low pressure molded material to form at least a portion of a potting boat. The potting boat is filled with an encapsulating material.

Abstract: A battery pack comprises a set of battery cells, a battery cell holder holding the battery cells, at least one battery strap having a first end connected to a terminal of one of the battery cells and a second end extending from the battery cell holder, a printed circuit board having a first side and a second side, components mounted on the second side of the printed circuit board, a trace on the second side of the printed circuit board extending from one components to a contact connected to the trace and mated with the second end of the at least one battery strap.

Abstract: The present invention is directed to a battery pack including improved fuse arrangement. The battery pack includes a plurality of battery cells, a battery cell holder holding the battery cells in a fixed position relative to each other, a printed circuit board attached to the battery cell holder and a busbar attached to the printed circuit board. The busbar may include a first leg extending away from the printed circuit board and a second leg extending away from the printed circuit board. The second leg is generally parallel to the first leg. The battery pack may further include a fuse. The fuse may include a first terminal connected to the first leg of the busbar and a second terminal connected to the second leg of the busbar such that the fuse is generally parallel to the printed circuit board.

Abstract: The present invention is directed to a battery pack including improved temperature sensing features. The battery pack includes a plurality of battery cells, a battery cell holder holding the battery cells in a fixed position relative to each other, a printed circuit board attached to the battery cell holder and a thermistor attached to the printed circuit board in a position between the printed circuit board and at least one of the plurality of battery cells to sense a temperature of at least one of the plurality of battery cells. The printed circuit board includes a cutout to retain heat in the thermistor.

Abstract: A theft deterring system includes a power tool with a motor connectable to a power source, a switch connected to the motor, a controller controlling to the switch for controlling an amount of power provided to the motor, and a state circuit having a memory for storing a state value. The controller activates the switch to provide power to the motor when the state value stored in the memory equals a desired value. The system may also include a tag programmer for changing the stored value.

Abstract: A theft deterring system includes a power tool with a motor connectable to a power source, a switch connected to the motor, a controller controlling to the switch for controlling an amount of power provided to the motor, and a state circuit having a memory for storing a state value. The controller activates the switch to provide power to the motor when the state value stored in the memory equals a desired value. The system may also include a tag programmer for changing the stored value.

Abstract: A battery pack comprises a set of battery cells, a battery cell holder holding the battery cells, at least one battery strap having a first end connected to a terminal of one of the battery cells and a second end extending from the battery cell holder, a printed circuit board having a first side and a second side, components mounted on the second side of the printed circuit board, a trace on the second side of the printed circuit board extending from one components to a contact connected to the trace and mated with the second end of the at least one battery strap.

Abstract: A theft deterring system includes a power tool with a motor connectable to a power source, a switch connected to the motor, a controller controlling to the switch for controlling an amount of power provided to the motor, and a state circuit having a memory for storing a state value. The controller activates the switch to provide power to the motor when the state value stored in the memory equals a desired value. The system may also include a tag programmer for changing the stored value.

Abstract: A battery pack comprises a set of battery cells, a battery cell holder holding the battery cells, at least one battery strap having a first end connected to a terminal of one of the battery cells and a second end extending from the battery cell holder, a printed circuit board having a first side and a second side, components mounted on the second side of the printed circuit board, a trace on the second side of the printed circuit board extending from one components to a contact connected to the trace and mated with the second end of the at least one battery strap.

Abstract: A theft deterring system includes a power tool with a motor connectable to a power source, a switch connected to the motor, a controller controlling to the switch for controlling an amount of power provided to the motor, and a state circuit having a memory for storing a state value. The controller activates the switch to provide power to the motor when the state value stored in the memory equals a desired value. The system may also include a tag programmer for changing the stored value.

Abstract: It is common for a power tool system from a manufacturer to include a battery pack that is designed and configured to mate and operate with at least one power tool and a battery charger. However, as systems have evolved it has become desirable to provide a battery pack that is designed and configured to mate and operate with at least one power tool and a first battery charger but not a second battery charger. The present disclosure provides a battery pack including a housing, a terminal block, a plurality of terminals, and a mechanical lockout for allowing engagement with a power tool and a first battery charger while preventing engagement with a second battery charger.

Abstract: This application relates to a power tool system including a plurality of power tools, a plurality of battery packs and at least one battery pack charger and method for operating the power tools with the battery packs. This application also relates to a method for charging the battery packs and a method for monitoring a state of charge of the battery pack. In one implementation, the system includes an existing battery pack designed to provide (output) a relatively low voltage, an existing power tool designed to operate at the relatively low voltage, a new battery pack designed to provide (output) the relatively low voltage and a relatively high voltage, and a new power tool designed to operate at the relatively high voltage.

Abstract: The present invention is directed to a battery pack including improved temperature sensing features. The battery pack includes a plurality of battery cells, a battery cell holder holding the battery cells in a fixed position relative to each other, a printed circuit board attached to the battery cell holder and a thermistor attached to the printed circuit board in a position between the printed circuit board and at least one of the plurality of battery cells to sense a temperature of at least one of the plurality of battery cells. The printed circuit board includes a cutout to retain heat in the thermistor.

Abstract: The present disclosure is directed to a battery charger capable of charging a plurality of battery packs. The charger includes the ability to cool electronic components of the charger with a first fan and to cool the battery packs with a set of second fans.

Abstract: A system including a carrier having a plurality of receptacles configured to receive rechargeable, removable battery packs, an AC power input connector for connecting to an AC power supply, a power output connector, a discharge/charge mode switch for switching between (1) a charging mode of operation that charges the battery packs using electrical power input through at least one of the power input connectors and (2) a discharging mode of operation that outputs electrical power from the battery packs through the power output connector, the charge/discharge control module controlling a plurality of charging switches to provide a charging current to the battery packs and an inverter electrically connected to the power output connector for providing an AC output signal at the power output connector.

Abstract: A system including a carrier having a plurality of receptacles configured to receive rechargeable, removable battery packs, an AC power input connector for connecting to an AC power supply, a power output connector, a discharge/charge mode switch for switching between (1) a charging mode of operation that charges the battery packs using electrical power input through at least one of the power input connectors and (2) a discharging mode of operation that outputs electrical power from the battery packs through the power output connector, the charge/discharge control module controlling a plurality of charging switches to provide a charging current to the battery packs and an inverter electrically connected to the power output connector for providing an AC output signal at the power output connector.

Abstract: A battery pack comprises a set of battery cells, a battery cell holder holding the battery cells, at least one battery strap having a first end connected to a terminal of one of the battery cells and a second end extending from the battery cell holder, a printed circuit board having a first side and a second side, components mounted on the second side of the printed circuit board, a trace on the second side of the printed circuit board extending from one components to a contact connected to the trace and mated with the second end of the at least one battery strap.

Abstract: A theft deterring system includes a power tool with a motor connectable to a power source, a switch connected to the motor, a controller controlling to the switch for controlling an amount of power provided to the motor, and a state circuit having a memory for storing a state value. The controller activates the switch to provide power to the motor when the state value stored in the memory equals a desired value. The system may also include a tag programmer for changing the stored value.

Abstract: A system including a carrier having a plurality of receptacles configured to receive rechargeable, removable battery packs, an AC power input connector for connecting to an AC power supply, a power output connector, a discharge/charge mode switch for switching between (1) a charging mode of operation that charges the battery packs using electrical power input through at least one of the power input connectors and (2) a discharging mode of operation that outputs electrical power from the battery packs through the power output connector, the charge/discharge control module controlling a plurality of charging switches to provide a charging current to the battery packs and an inverter electrically connected to the power output connector for providing an AC output signal at the power output connector.