Patents by Inventor Nathan MUSSELWHITE

Nathan MUSSELWHITE has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230268189
    Abstract: Methods and apparatuses for precise trimming of silicon-containing materials are provided. Methods involve oxidizing silicon-containing materials and thermally removing the oxidized silicon-containing materials at particular temperatures for a self-limiting etch process. Methods also involve a surface reaction limited process using a halogen source and modulated temperature and exposure duration to etch small amounts of silicon-containing materials. Apparatuses are capable of flowing multiple oxidizers at particular temperature ranges to precisely etch substrates.
    Type: Application
    Filed: January 21, 2022
    Publication date: August 24, 2023
    Inventors: Nathan Musselwhite, Ji Zhu, Gerome Michel Dominique Melaet, Mark Naoshi Kawaguchi
  • Publication number: 20230207328
    Abstract: Various embodiments described herein relate to methods and apparatus for etching a semiconductor substrate to remove a target material from a surface of the substrate. Generally, the techniques described herein are thermal techniques that do not rely on the use of plasma. In a number of embodiments, a particular gas mixture is provided to the reaction chamber to react with the target material. The gas mixture may include a combination of a halogen source such as hydrogen fluoride (HF), an organic solvent and/or water, an additive, and a carrier gas. A number of different materials may be used for the organic solvent and/or for the additive.
    Type: Application
    Filed: March 29, 2021
    Publication date: June 29, 2023
    Inventors: Nathan MUSSELWHITE, Ji ZHU, Gerome Michel Dominique MELAET, David S. L. MUI, Mark Naoshi KAWAGUCHI, Adrien LAVOIE
  • Publication number: 20230035732
    Abstract: A method for treating a substrate includes arranging a substrate in a processing chamber. At least one of a vaporized solvent and a gas mixture including the solvent is supplied to the processing chamber to form a conformal liquid layer of the solvent on exposed surfaces of the substrate. The at least one of the vaporized solvent and the gas mixture is removed from the processing chamber. A reactive gas including a halogen species is supplied to the processing chamber. The conformal liquid layer adsorbs the reactive gas to form a reactive liquid layer that etches the exposed surfaces of the substrate.
    Type: Application
    Filed: October 11, 2022
    Publication date: February 2, 2023
    Inventors: Ji ZHU, Mark KAWAGUCHI, Nathan MUSSELWHITE
  • Publication number: 20220356585
    Abstract: A method for cleaning a substrate includes arranging the substrate in a processing chamber; controlling a pressure of the processing chamber to a predetermined pressure range; controlling a temperature of the processing chamber to a predetermined temperature range; and supplying a vapor mixture including a metal chelating vapor for a first period to remove metal contamination from surfaces of the substrate.
    Type: Application
    Filed: June 23, 2020
    Publication date: November 10, 2022
    Inventors: David MUI, Gerome Michel Dominique MELAET, Nathan MUSSELWHITE, Michael RAVKIN, Mark KAWAGUCHI, Ilia KALINOVSKI
  • Patent number: 11488831
    Abstract: A method for treating a substrate includes arranging a substrate in a processing chamber. At least one of a vaporized solvent and a gas mixture including the solvent is supplied to the processing chamber to form a conformal liquid layer of the solvent on exposed surfaces of the substrate. The at least one of the vaporized solvent and the gas mixture is removed from the processing chamber. A reactive gas including a halogen species is supplied to the processing chamber. The conformal liquid layer adsorbs the reactive gas to form a reactive liquid layer that etches the exposed surfaces of the substrate.
    Type: Grant
    Filed: June 7, 2019
    Date of Patent: November 1, 2022
    Assignee: LAM RESEARCH CORPORATION
    Inventors: Ji Zhu, Mark Kawaguchi, Nathan Musselwhite
  • Publication number: 20220051938
    Abstract: Methods for forming patterned multi-layer stacks including a metal-containing layer are provided herein. Methods involve using silicon-containing non-metal materials in a multi-layer stack including one sacrificial layer to be later removed and replaced with metal while maintaining etch contrast to pattern the multi-layer stack and selectively remove the sacrificial layer prior to depositing metal. Methods involve using silicon oxycarbide in lieu of silicon nitride, and a sacrificial non-metal material in lieu of a metal-containing layer, to fabricate the multi-layer stack, pattern the multi-layer stack, selectively remove the sacrificial non-metal material to leave spaces in the stack, and deposit metal-containing material into the spaces. Sacrificial non-metal materials include silicon nitride and doped polysilicon, such as boron-doped silicon.
    Type: Application
    Filed: September 10, 2019
    Publication date: February 17, 2022
    Inventors: Hui-Jung Wu, Bart J. van Schravendijk, Mark Naoshi Kawaguchi, Gereng Gunawan, Jay E. Uglow, Nagraj Shankar, Gowri Channa Kamarthy, Kevin M. McLaughlin, Ananda K. Banerji, Jialing Yang, John Hoang, Aaron Lynn Routzahn, Nathan Musselwhite, Meihua Shen, Thorsten Bernd Lill, Hao Chi, Nicholas Dominic Altieri
  • Publication number: 20210249274
    Abstract: A method for treating a substrate includes arranging a substrate in a processing chamber. At least one of a vaporized solvent and a gas mixture including the solvent is supplied to the processing chamber to form a conformal liquid layer of the solvent on exposed surfaces of the substrate. The at least one of the vaporized solvent and the gas mixture is removed from the processing chamber. A reactive gas including a halogen species is supplied to the processing chamber. The conformal liquid layer adsorbs the reactive gas to form a reactive liquid layer that etches the exposed surfaces of the substrate.
    Type: Application
    Filed: June 7, 2019
    Publication date: August 12, 2021
    Inventors: Ji ZHU, Mark KAWAGUCHI, Nathan MUSSELWHITE
  • Patent number: 11062897
    Abstract: Methods and apparatuses for etching metal-doped carbon-containing materials are provided herein. Etching methods include using a mixture of an etching gas suitable for etching the carbon component of the metal-doped carbon-containing material and an additive gas suitable for etching the metal component of the metal-doped carbon-containing material and igniting a plasma to selectively remove metal-doped carbon-containing materials relative to underlayers such as silicon oxide, silicon nitride, and silicon, at high temperatures. Apparatuses suitable for etching metal-doped carbon-containing materials are equipped with a high temperature movable pedestal, a plasma source, and a showerhead between a plasma generating region and the substrate.
    Type: Grant
    Filed: June 30, 2017
    Date of Patent: July 13, 2021
    Assignee: Lam Research Corporation
    Inventors: Yongsik Yu, David Wingto Cheung, Kirk J. Ostrowski, Nikkon Ghosh, Karthik S. Colinjivadi, Samantha Tan, Nathan Musselwhite, Mark Naoshi Kawaguchi
  • Patent number: 10446416
    Abstract: A method for drying wafer-shaped articles comprises rotating a wafer-shaped article of a predetermined diameter on a rotary chuck, and dispensing a drying liquid onto one side of the wafer-shaped article. The drying liquid comprises greater than 50 mass % of an organic solvent. During at least part of the dispensing step, the wafer-shaped article is heated with a heating assembly. During at least part of the dispensing step a fluorine-containing compound is present in the drying liquid or in a gas that surrounds the drying liquid as the drying liquid contacts the wafer-shaped article.
    Type: Grant
    Filed: August 9, 2016
    Date of Patent: October 15, 2019
    Assignee: LAM RESEARCH AG
    Inventors: David Mui, Nathan Musselwhite, Michael Ravkin
  • Publication number: 20180358220
    Abstract: Methods and apparatuses for etching metal-doped carbon-containing materials are provided herein. Etching methods include using a mixture of an etching gas suitable for etching the carbon component of the metal-doped carbon-containing material and an additive gas suitable for etching the metal component of the metal-doped carbon-containing material and igniting a plasma to selectively remove metal-doped carbon-containing materials relative to underlayers such as silicon oxide, silicon nitride, and silicon, at high temperatures. Apparatuses suitable for etching metal-doped carbon-containing materials are equipped with a high temperature movable pedestal, a plasma source, and a showerhead between a plasma generating region and the substrate.
    Type: Application
    Filed: June 30, 2017
    Publication date: December 13, 2018
    Inventors: Yongsik Yu, David Wingto Cheung, Kirk J. Ostrowski, Nikkon Ghosh, Karthik S. Colinjivadi, Samantha Tan, Nathan Musselwhite, Mark Naoshi Kawaguchi
  • Publication number: 20180047593
    Abstract: A method for drying wafer-shaped articles comprises rotating a wafer-shaped article of a predetermined diameter on a rotary chuck, and dispensing a drying liquid onto one side of the wafer-shaped article. The drying liquid comprises greater than 50 mass % of an organic solvent. During at least part of the dispensing step, the wafer-shaped article is heated with a heating assembly. During at least part of the dispensing step a fluorine-containing compound is present in the drying liquid or in a gas that surrounds the drying liquid as the drying liquid contacts the wafer-shaped article.
    Type: Application
    Filed: August 9, 2016
    Publication date: February 15, 2018
    Inventors: David MUI, Nathan MUSSELWHITE, Michael RAVKIN