Abstract: A golf club shaft includes: a butt end; a tip end, where the golf club shaft is tapered between the butt end and the tip end; coils of fiber wound helically relative to an axis of the golf club shaft; and one or more layers of composite material wrapped around the coils of fiber and disposed radially outwardly of the coils of fiber.

Abstract: A method of manufacturing a one piece, composite, hockey stick in an autoclave. A mandrel is provided which has a non uniform cross section. Pre-preg flags are wrapped around the mandrel. Provision is made so that when the wrapped mandrel is inserted in a pressure application tube, a portion of the wrapped mandrel is separated from the pressure application tube by one or more spacers. Pressure is then applied to the pressure application tube which in turn applies the pressure to the spacers. The spacers then apply the pressure to the wrapped mandrel to compact the pre-preg on the wrapped mandrel. Next the spacers are removed and the pre-preg is cured. Finally, a blade is formed around the pre-preg flag.

Abstract: A method of manufacturing a one piece, composite, hockey stick in an autoclave. A mandrel is provided which has a non uniform cross section. Pre-preg flags are wrapped around the mandrel. Provision is made so that when the wrapped mandrel is inserted in a pressure application tube, a portion of the wrapped mandrel is separated from the pressure application tube by one or more spacers. Pressure is then applied to the pressure application tube which in turn applies the pressure to the spacers. The spacers then apply the pressure to the wrapped mandrel to compact the pre-preg on the wrapped mandrel. Next the spacers are removed and the pre-preg is cured. Finally, a blade is formed around the pre-preg flag.

Abstract: A golf shaft is provided having a tip portion and a butt portion. The shaft includes a first torsionally resistant flag extending along the entire length of the shaft. The shaft also includes a second torsionally resistant flag which only extends over the tip portion of the shaft. In this way, the tip portion of the shaft includes two torsionally resistant flags for providing enhanced torsion resistance without negatively impacting the bending stiffness or weight of the overall shaft.

Abstract: A golf club shaft blank is clamped at its butt end and deformed at its tip end to establish the longitudinal deformation characteristics of the shaft blank. The shaft is repositioned relative to the clamp and then reclamped at a new location which, when deformed, has the desired longitudinal deformation characteristics. The shaft is sawed to the desired length by removing material from the butt end and the tip end of the shaft.

Abstract: A hollow golf club shaft is prepared by flag rolling a base layer of composite material pieces over a mandrel having a larger-diameter region and a reduced-diameter region. The base layer is optionally precompacted. A collar is slid along he length of the mandrel having the reduced-diameter region and base layer to lie adjacent to the larger-diameter region, and at least one overlayer composite material piece is flag rolled overlying the base-layer composite material pieces onto that portion of the mandrel having the reduced diameter.