Abstract: A method for monitoring remaining useful life (RUL) of an actuation system in a vehicle that includes receiving position data of the actuation system from a position sensor, maintaining a total distance traveled for the actuation system, and calculating the RUL of the actuation system. The calculating includes estimating force data using an output variable estimator, determining motor torque, weighing the estimated force data using a confidence level, predicting a total life of the actuation system based on the weighted force data, and comparing the predicted total life with the total distance traveled to determine the remaining useful life.

Abstract: A method for monitoring remaining useful life (RUL) of an actuation system in a vehicle that includes receiving position data of the actuation system from a position sensor, maintaining a total distance traveled for the actuation system, and calculating the RUL of the actuation system. The calculating includes estimating force data using an output variable estimator, determining motor torque, weighing the estimated force data using a confidence level, predicting a total life of the actuation system based on the weighted force data, and comparing the predicted total life with the total distance traveled to determine the remaining useful life.

Abstract: Actuation device positioning systems and associated methods, including aircraft spoiler droop systems are generally disclosed herein. One aspect of the invention is directed toward a positioning system that includes an eccentric cam and a drive mechanism coupled to the eccentric cam to rotate the eccentric cam between a first cam position and a second cam position. The system can further include an actuation device having an anchor portion and a movable portion that is movable relative to the anchor portion, the anchor portion operatively coupled to the eccentric cam. The eccentric cam can be positioned to move the anchor portion to a first anchor position when the eccentric cam is rotated to the first cam position and to move the anchor portion to a second anchor position when the eccentric cam is rotated to the second cam position.

Abstract: Aircraft trailing edge devices, including devices having forwardly positioned hinge lines, and associated methods are disclosed. An aircraft system in accordance with one embodiment of the invention includes a wing and a trailing edge device coupled to the wing. The trailing edge device can be movable relative to the wing between a stowed position and a deployed position, with the trailing edge device having a leading edge, a trailing edge, an upper surface, and a lower surface. The upper surface can have an intersection point with the wing when the trailing edge device is in the stowed position. The motion of the trailing edge device relative to the wing can include rotational motion about a hinge line positioned forward of the intersection point, and a gap can be positioned between the trailing edge of the wing and the leading edge of the trailing edge device when the trailing edge device is in the deployed position.

Abstract: Aircraft trailing edge devices, including devices with non-parallel motion paths, and associated methods are disclosed. A device in accordance with one embodiment includes a wing and an inboard trailing edge device coupled to the wing and movable relative to the wing between a first stowed position and a first deployed position along a first motion path. An outboard trailing edge device can be coupled to the wing outboard of the inboard trailing edge device, and can be movable relative to the wing along a second motion path that is non-parallel to the first motion path. An intermediate trailing edge device can be coupled between the inboard and outboard trailing edge devices and can be movable along a third motion path that is non-parallel to both the first and second motion paths. Each of the trailing edge devices can open a gap relative to the wing when moved to their respective deployed positions.

Abstract: Systems and methods for controlling aircraft flaps and spoilers are disclosed. Systems in accordance with some embodiments include a wing having a trailing edge, and a flap positioned proximate to the wing trailing edge and being deployable relative to the wing between a first flap position and a second flap position by operation of a first actuator. A spoiler can be positioned at least proximate to the trailing edge and can be movable among at least three positions, including a first spoiler position in which the spoiler forms a generally continuous contour with an upper surface of the wing, a second spoiler position deflected downwardly from the first, and a third spoiler position deflected upwardly from the first. A second actuator can be operatively coupled to the spoiler to move the spoiler among the first, second and third spoiler positions in a manner that is mechanically independent of the motion of the flap.

Abstract: A reliably redundant PCU for an aircraft. The PCU includes an override mechanism coupled to the aircraft's control path and a first control member coupled to the override mechanism whereby the override mechanism attempts to transmit a command from the command path to the first control member. The unit also includes a second control member coupled to the control path whereby the command path transmits the command to the second control member. Additionally, the PCU includes two actuator members coupled to the control members whereby the actuator members attempt to move in response to the command. If the first control member resists moving the override mechanism allows the second control member to actuate the rudder. The PCU also includes a common actuator coupled to the actuator members and the control surface, whereby the actuator moves the control surface. Moreover, a unitary housing contains the first and the second actuator members.

Abstract: Redundant control systems and/or failure detection systems and associated methods are disclosed herein. In one embodiment of the invention, the control system can include a first control link that transmits control inputs between at least one control input device and at least one control output device and a second control link, at least one portion of which is changeable from a disengaged state to an engaged state, the at least one portion being inactive when in the disengaged state. In another embodiment, the control system can include at least one detection system that detects failures of a control link. In yet another embodiment, the second control link can be automatically engaged when a failure in the first control link is detected.

Abstract: A control surface controller force measurement system for an aircraft is provided and includes a control surface interface for positioning the aerodynamic control surfaces on an aircraft. The control surface interface transfers mechanical force to an articulated crank, which supplies the flight control system with the desired position of the control surface. The articulated crank has a first mechanical link that is pivotable about a first pivot and a second mechanical link interconnecting the control surface interface to the first mechanical link. The second mechanical link is pivotable with respect to the control surface interface at a second pivot. A force transducer interconnects the first and second mechanical links independent of the second pivot such that the mechanical force applied to the control surface interface is represented by an electrical signal output of the force transducer.

Abstract: Trailing edge devices configured to carry out multiple functions, and associated methods of use and manufacture are disclosed. An external fluid flow body (e.g., an airfoil) configured in accordance with an embodiment of the invention includes a first portion and a second portion, at least a part of the second portion being positioned aft of the first portion, with the second portion being movable relative to the first portion between a neutral position, a plurality of upward positions, and a plurality of downward positions. A guide structure can be coupled between the first and second portions, and an actuator can be operatively coupled between the first and second portions to move the second portion relative to the first portion. In one embodiment, a flexible surface can track the motion of the second portion and can expose a gap at some positions.