Abstract: With reference to FIG. 1, the present invention provides a gearbox (10) which has: an end stop (40) deformed during manufacture to set an exact spacing in the gearbox (10); bearing surfaces engaging a shaft (12) which are roller burnished or swaged; spigots (45-48) which are in a pre-assembly stage of manufacture forced into matching sockets and deformed by this process to set alignment of gearbox casing halves; and a gear (11) which comprises a plastic gear wheel sandwiched between two metal load-bearing elements and secured on the shaft (12) by shoulders rolled in the shaft (12).

Abstract: With reference to FIG. 3 the present invention relates to a method of manufacture of a product from a first component (4) of deformable material and a second component (5), the method comprising the steps of: inserting a portion of the first component (4) through an aperture predefined in the second component (5); and subsequently deforming the material of the first component (4) to form a pair of spaced apart shoulders (50) integral with the first component (4), the spaced apart shoulders (50) holding therebetween the second component (5) and thereby preventing the second component (5) sliding along the first component (4); wherein: each shoulder (50) is formed by applying tool means (20, 21) to a surface of the first component (4) to create a recess in the surface and to form the shoulder (50) adjacent to the recess with the shoulder (50) being formed by displacement of the deformable material of the first component (4) during the creation of the recess.

Abstract: With reference to FIG.

Abstract: With reference to FIG. 3 the present invention relates to a method of manufacture of a product from a first component (4) of deformable material and a second component (5), the method comprising the steps of: inserting a portion of the first component (4) through an aperture predefined in the second component (5); and subsequently deforming the material of the first component (4) to form a pair of spaced apart shoulders (50) integral with the first component (4), the spaced apart shoulders (50) holding therebetween the second component (5) and thereby preventing the second component (5) sliding along the first component (4); wherein: each shoulder (50) is formed by applying tool means (20, 21) to a surface of the first component (4) to create a recess in the surface and to form the shoulder (50) adjacent to the recess with the shoulder (50) being formed by displacement of the deformable material of the first component (4) during the creation of the recess.