Abstract: Crimp tooling includes an anvil and a wire crimper. The anvil includes a base and a tip with a cradle at the tip for supporting a terminal. The anvil has first and second anvil guide surfaces located relative to the cradle. The wire crimper has first and second legs on opposite sides of a crimp slot that receives the cradle and the terminal supported by the cradle. The wire crimper defines a crimp profile in the crimp slot configured to form the terminal during crimping. The first and second legs have first and second wire crimper guide surfaces, respectively. The first and second wire crimper guide surfaces are configured to engage the first and second anvil guide surfaces, respectively, to guide a position of the wire crimper relative to the anvil.

Abstract: Crimp tooling includes an anvil and a wire crimper. The anvil includes a base and a tip with a cradle at the tip for supporting a terminal. The anvil has first and second anvil guide surfaces located relative to the cradle. The wire crimper has first and second legs on opposite sides of a crimp slot that receives the cradle and the terminal supported by the cradle. The wire crimper defines a crimp profile in the crimp slot configured to form the terminal during crimping. The first and second legs have first and second wire crimper guide surfaces, respectively. The first and second wire crimper guide surfaces are configured to engage the first and second anvil guide surfaces, respectively, to guide a position of the wire crimper relative to the anvil.

Abstract: A terminal applicator (50) for attaching electrical terminals (52) to a wire includes a terminal hold down device (90) for limiting movement of the terminal during the crimping process. The hold down device (90) includes a hold down arm (92), a pair of guide rods (102), and a removable standoff (130). The guide rods (102) are carried by a reciprocating ram (68) and are arranged so that when the standoff abuts a travel limit block (148) the hold down arm remains in close proximity to the terminal while the ram (68) continues its motion to complete the crimping cycle.

Abstract: A terminal crimping machine includes an applicator having crimp tooling configured to crimp a terminal to a wire in a crimping zone and an applicator motor driving the crimp tooling to and from the crimping zone. The machine also includes a feeder device positioned adjacent to the applicator, wherein the feeder device has a terminal feeding member configured to successively feed terminals to the crimping zone. A feeder motor drives the terminal feeding member in a terminal feeding direction and in a retracting direction, wherein the terminals are fed to the crimping zone as the terminal feeding member is moved in the terminal feeding direction.