Patents by Inventor Neil Hopkinson

Neil Hopkinson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230249400
    Abstract: A method of manufacturing a three-dimensional object from a powder to form each layer of the object. The method includes the steps of driving a powder distribution sled in a first direction to distribute a layer of powder; driving a print sled in the first direction; driving the print sled and the powder distribution sled in a second direction; preheating the layer of powder by activating multiple radiation sources during various ones of the driving steps; during some of the driving steps, depositing a pattern of fluid onto the layer of powder; and sintering the powder on which fluid was deposited only in the second direction, by activating the at least one radiation source assembly during various ones of the driving steps in that direction. Repeating the above steps to distribute the next layer of powder.
    Type: Application
    Filed: April 17, 2023
    Publication date: August 10, 2023
    Inventors: Frederik Tjellesen, Anders Hartmann, Neil Hopkinson
  • Patent number: 11718022
    Abstract: A method of selectively combining particulate material, comprising: (i) providing a layer of particulate material to a part bed; (ii) providing radiation to sinter a portion of the material of the layer; (iii) providing a further layer of particulate material overlying the prior layer of particulate material including the previously sintered portion of material; (iv) providing radiation to sinter a further portion of the material within the overlying further layer and to sinter said further portion with the previously sintered portion of material in the prior layer; (v) successively repeating blocks (iii) and (iv) to form a three-dimensional object; and wherein at least some of the layers of particulate material are pre-heated with a heater prior to sintering a portion of the material of the respective layer, the heater being configured to move relative to, and proximate, the particulate material.
    Type: Grant
    Filed: February 8, 2021
    Date of Patent: August 8, 2023
    Assignee: Loughborough University
    Inventors: Neil Hopkinson, Helen Rhiannon Thomas
  • Patent number: 11660809
    Abstract: Apparatus (1) for manufacturing a three-dimensional object from a powder, the apparatus (1) comprising: a build bed (201) having a build area (190), wherein successive layers of said three-dimensional object are formed in the build bed (201); a powder distribution sled (300) operable to distribute a layer of powder within the build area (190), the powder distribution sled (300) being driveable in a first direction along a first axis, across the build area (190), and driveable in a second direction, opposite to the first direction, along the first axis; and a print sled (350) operable to deposit a pattern of fluid onto the layer of powder within the build area (190) to define the cross section of said object in said layer, the print sled (350) being driveable in the first direction along a second axis across the build area, and driveable in the second direction along the second axis; wherein the first axis is parallel to, or coaxial with, the second axis; wherein the print sled (350) comprises one or more drop
    Type: Grant
    Filed: December 5, 2019
    Date of Patent: May 30, 2023
    Assignee: Stratasys Powder Production Ltd.
    Inventors: Frederik Tjellesen, Anders Hartmann, Neil Hopkinson
  • Publication number: 20220388240
    Abstract: Apparatus (1) for manufacturing a three-dimensional object from a powder, the apparatus (1) comprising: a build bed (201) having a build area (190), wherein successive layers of said three-dimensional object are formed in the build bed (201); a powder distribution sled (300) operable to distribute a layer of powder within the build area (190), the powder distribution sled (300) being driveable in a first direction along a first axis, across the build area (190), and driveable in a second direction, opposite to the first direction, along the first axis; and a print sled (350) operable to deposit a pattern of fluid onto the layer of powder within the build area (190) to define the cross section of said object in said layer, the print sled (350) being driveable in the first direction along a second axis across the build area, and driveable in the second direction along the second axis; wherein the first axis is parallel to, or coaxial with, the second axis; wherein the print sled (350) comprises one or more drop
    Type: Application
    Filed: December 5, 2019
    Publication date: December 8, 2022
    Inventors: Frederik Tjellesen, Anders Hartmann, Neil Hopkinson
  • Publication number: 20220024124
    Abstract: Apparatus (1) for manufacturing a three-dimensional object from a powder, the apparatus (1) comprising: a build bed (201) having a build area (190), wherein successive layers of said three-dimensional object are formed in the build bed (201); a powder distribution sled (300) operable to distribute a layer of powder within the build area (190), the powder distribution sled (300) being driveable in a first direction along a first axis, across the build area (190), and driveable in a second direction, opposite to the first direction, along the first axis; and a print sled (350) operable to deposit a pattern of fluid onto the layer of powder within the build area (190) to define the cross section of said object in said layer, the print sled (350) being driveable in the first direction along a second axis across the build area, and driveable in the second direction along the second axis; wherein the first axis is parallel to, or coaxial with, the second axis; wherein the print sled (350) comprises one or more drop
    Type: Application
    Filed: December 5, 2019
    Publication date: January 27, 2022
    Inventors: Frederik Tjellesen, Anders Hartmann, Neil Hopkinson
  • Publication number: 20210162658
    Abstract: A method of selectively combining particulate material, comprising: (i) providing a layer of particulate material to a part bed; (ii) providing radiation to sinter a portion of the material of the layer; (iii) providing a further layer of particulate material overlying the prior layer of particulate material including the previously sintered portion of material; (iv) providing radiation to sinter a further portion of the material within the overlying further layer and to sinter said further portion with the previously sintered portion of material in the prior layer; (v) successively repeating blocks (iii) and (iv) to form a three-dimensional object; and wherein at least some of the layers of particulate material are pre-heated with a heater prior to sintering a portion of the material of the respective layer, the heater being configured to move relative to, and proximate, the particulate material.
    Type: Application
    Filed: February 8, 2021
    Publication date: June 3, 2021
    Inventors: Neil Hopkinson, Helen Rhiannon Thomas
  • Patent number: 10933581
    Abstract: A method of selectively combining particulate material, comprising: (i) providing a layer of particulate material to a part bed; (ii) providing radiation to sinter a portion of the material of the layer; (iii) providing a further layer of particulate material overlying the prior layer of particulate material including the previously sintered portion of material; (iv) providing radiation to sinter a further portion of the material within the overlying further layer and to sinter said further portion with the previously sintered portion of material in the prior layer; (v) successively repeating blocks (iii) and (iv) to form a three-dimensional object; and wherein at least some of the layers of particulate material are pre-heated with a heater prior to sintering a portion of the material of the respective layer, the heater being configured to move relative to, and proximate, the particulate material.
    Type: Grant
    Filed: August 1, 2012
    Date of Patent: March 2, 2021
    Assignee: Loughborough University
    Inventors: Neil Hopkinson, Helen Rhiannon Thomas
  • Publication number: 20140314613
    Abstract: A method of selectively combining particulate material, comprising: (i) providing a layer of particulate material to a part bed; (ii) providing radiation to sinter a portion of the material of the layer; (iii) providing a further layer of particulate material overlying the prior layer of particulate material including the previously sintered portion of material; (iv) providing radiation to sinter a further portion of the material within the overlying further layer and to sinter said further portion with the previously sintered portion of material in the prior layer; (v) successively repeating blocks (iii) and (iv) to form a three-dimensional object; and wherein at least some of the layers of particulate material are pre-heated with a heater prior to sintering a portion of the material of the respective layer, the heater being configured to move relative to, and proximate, the particulate material.
    Type: Application
    Filed: August 1, 2012
    Publication date: October 23, 2014
    Applicant: Loughborough University
    Inventors: Neil Hopkinson, Helen Rhiannon Thomas
  • Patent number: 8535036
    Abstract: A method of selectively combining particulate material, for example plastics material by sintering, comprises providing a layer of particulate material, providing radiation, for example using a radiation source over the layer, and varying the absorption of the provided radiation across a selected surface portion of the layer to combine a portion of the material of the layer. The method may comprise varying radiation absorption by varying the intensity of the radiation incident on the surface portion of the layer, or alternatively may comprise varying the radiation absorptive properties of the particulate material over the selected surface portion of the layer, for example by printing a radiation absorbent material onto the surface portion.
    Type: Grant
    Filed: January 14, 2011
    Date of Patent: September 17, 2013
    Assignee: Loughborough University Enterprises Limited
    Inventors: Neil Hopkinson, Poonjolai Erasenthiran
  • Patent number: 8347940
    Abstract: A method for forming an object, including providing at least a first material having a melting point at a first temperature and a second material having a melting point at a second temperature; heating at least a portion of the first and second materials above the first and second temperatures to form a substantially molten alloy, the molten alloy having a solidifying point at a third temperature, the third temperature being less than the first temperature and the second temperature; and providing substantially solid further material to at least a portion of the molten alloy, the further material having a melting point at a temperature greater than the third temperature.
    Type: Grant
    Filed: May 25, 2012
    Date of Patent: January 8, 2013
    Assignee: Loughborough University
    Inventors: Michael Thomas Furlong, Neil Hopkinson, Kamran Aamir Mumtaz
  • Publication number: 20120227923
    Abstract: A method for forming an object, including providing at least a first material having a melting point at a first temperature and a second material having a melting point at a second temperature; heating at least a portion of the first and second materials above the first and second temperatures to form a substantially molten alloy, the molten alloy having a solidifying point at a third temperature, the third temperature being less than the first temperature and the second temperature; and providing substantially solid further material to at least a portion of the molten alloy, the further material having a melting point at a temperature greater than the third temperature.
    Type: Application
    Filed: May 25, 2012
    Publication date: September 13, 2012
    Inventors: Michael Thomas Furlong, Neil HOPKINSON, Kamran Aamir MUMTAZ
  • Patent number: 8186414
    Abstract: A method for forming an object, including providing at least a first material having a melting point at a first temperature and a second material having a melting point at a second temperature; heating at least a portion of the first and second materials above the first and second temperatures to form a substantially molten alloy, the molten alloy having a solidifying point at a third temperature, the third temperature being less than the first temperature and the second temperature; and providing substantially solid further material to at least a portion of the molten alloy, the further material having a melting point at a temperature greater than the third temperature.
    Type: Grant
    Filed: August 21, 2009
    Date of Patent: May 29, 2012
    Assignee: Loughborough University
    Inventors: Michael Thomas Furlong, Neil Hopkinson, Kamran Aamir Mumtaz
  • Publication number: 20110107967
    Abstract: A method of selectively combining particulate material, for example plastics material by sintering, comprises providing a layer of particulate material, providing radiation, for example using a radiation source over the layer, and varying the absorption of the provided radiation across a selected surface portion of the layer to combine a portion of the material of the layer. The method may comprise varying radiation absorption by varying the intensity of the radiation incident on the surface portion of the layer, or alternatively may comprise varying the radiation absorptive properties of the particulate material over the selected surface portion of the layer, for example by printing a radiation absorbent material onto the surface portion.
    Type: Application
    Filed: January 14, 2011
    Publication date: May 12, 2011
    Applicant: LOUGHBOROUGH UNIVERSITY ENTERPRISES LIMITED
    Inventors: Neil HOPKINSON, Poonjolai ERASENTHIRAN
  • Publication number: 20110042031
    Abstract: A method for forming an object, including providing at least a first material having a melting point at a first temperature and a second material having a melting point at a second temperature; heating at least a portion of the first and second materials above the first and second temperatures to form a substantially molten alloy, the molten alloy having a solidifying point at a third temperature, the third temperature being less than the first temperature and the second temperature; and providing substantially solid further material to at least a portion of the molten alloy, the further material having a melting point at a temperature greater than the third temperature.
    Type: Application
    Filed: August 21, 2009
    Publication date: February 24, 2011
    Inventors: Michael Thomas Furlong, Neil Hopkinson, Kamran Aamir Mumtaz
  • Patent number: 7879282
    Abstract: A method of selectively combining particulate material, for example plastics material by sintering, comprises providing a layer of particulate material, providing radiation, for example using a radiation source over the layer, and varying the absorption of the provided radiation across a selected surface portion of the layer to combine a portion of the material of the layer. The method may comprise varying radiation absorption by varying the intensity of the radiation incident on the surface portion of the layer, or alternatively may comprise varying the radiation absorptive properties of the particulate material over the selected surface portion of the layer, for example by printing a radiation absorbent material onto the surface portion.
    Type: Grant
    Filed: July 2, 2004
    Date of Patent: February 1, 2011
    Assignee: Loughborough University Enterprises Limited
    Inventors: Neil Hopkinson, Poonjolai Erasenthiran
  • Patent number: 7272409
    Abstract: The invention relates to a method and apparatus for setting pilot signal transit powers in a CDMA system. Subscriber units (211,213,215) perform pilot signal measurement measurements and transmits these to a receiver (603). A processor (605) determines a ranking factor for each cell (217, 219,221) at least partly dependent on the pilot signal measurement and a cell overlap condition of the subscriber unit (211, 213, 215) during measurements. The processor (605) ranks the cells (217,219,221) according to the ranking factor, and sets the pilot signal transmit power of at least one cell in response to the ranking of the cells by adjusting a power amplifier (609). The cell overlap condition is determined as the handover state of the subscriber unit (211,213,215) or as the number of cells, which can be received by the subscriber unit (211,213,215) during the measurement The invention is applicable to 3rd generation cellular communication systems.
    Type: Grant
    Filed: February 25, 2002
    Date of Patent: September 18, 2007
    Assignee: Motorola, Inc.
    Inventors: Matthew James Dillon, Simon Brusch, Chris Murphy, Jonathan Neil Hopkinson
  • Publication number: 20060180957
    Abstract: A method of selectively combining particulate material, for example plastics material by sintering, comprises providing a layer of particulate material, providing radiation, for example using a radiation source over the layer, and varying the absorption of the provided radiation across a selected surface portion of the layer to combine a portion of the material of the layer. The method may comprise varying radiation absorption by varying the intensity of the radiation incident on the surface portion of the layer, or alternatively may comprise varying the radiation absorptive properties of the particulate material over the selected surface portion of the layer, for example by printing a radiation absorbent material onto the surface portion.
    Type: Application
    Filed: July 2, 2004
    Publication date: August 17, 2006
    Inventors: Neil Hopkinson, Poonjolai Erasenthiran
  • Publication number: 20040198408
    Abstract: The invention relates to a method and apparatus for setting pilot signal transit powers in a CDMA system. Subscriber units (211,213,215) perform pilot signal measurement measurements and transmits these to a receiver (603). A processor (605) determines a ranking factor for each cell (217, 219,221) at least partly dependent on the pilot signal measurement and a cell overlap condition of the subscriber unit (211, 213, 215) during measurements. The processor (605) ranks the cells (217,219,221) according to the ranking factor, and sets the pilot signal transmit power of at least one cell in response to the ranking of the cells by adjusting a power amplifier (609). The cell overlap condition is determined as the handover state of the subscriber unit (211,213,215) or as the number of cells, which can be received by the subscriber unit (211,213,215) during the measurement The invention is applicable to 3rd generation cellular communication systems.
    Type: Application
    Filed: May 18, 2004
    Publication date: October 7, 2004
    Inventors: Matthew James Dillon, Simon Brusch, Chris Murphy, Jonathan Neil Hopkinson