Abstract: A vehicle climate control system includes a cooling system including a chiller, a coolant circuit, a refrigerant circuit, a pump, and a compressor. The coolant circuit bypasses the chiller. The refrigerant circuit incorporates the chiller. The pump is configured to move coolant through the coolant circuit. The compressor is configured to move refrigerant through the refrigerant circuit. The vehicle climate control system also includes a controller configured to, in response to a temperature of a battery exceeding a threshold while the pump is moving fluid through the coolant circuit, activate the chiller and the compressor.

Abstract: A traction battery assembly, includes, among other things, a thermal exchange plate, a battery array, a thermal interface material between the thermal exchange plate and the battery array, and a separator sheet between the thermal exchange plate and the battery array. The separator sheet is in in direct contact with the thermal interface material.

Abstract: An example coupling for an electric vehicle battery pack includes an attachment member configured to connect to a cold plate, a fluid inlet extending from the attachment member, and a fluid outlet extending from the attachment member.

Abstract: This disclosure details exemplary battery pack designs for use in electrified vehicles or other electrified components. An exemplary battery pack may include a heat exchanger plate assembly having a metallic plate and a polymeric plate that are joined together to establish a coolant circuit therebetween. The metallic plate or the polymeric plate may include a protrusion that extends through an opening of the other of the metallic plate or the polymeric plate. The protrusion may either be crimped or heat staked to a surface surrounding the opening in order to join together the metallic plate and the polymeric plate of the heat exchanger plate assembly.

Abstract: This disclosure details exemplary battery pack designs for use in electrified vehicles or other electrified components. An exemplary battery pack may include a heat exchanger plate assembly having a metallic plate and a polymeric plate that are joined together to establish a coolant circuit therebetween. The metallic plate or the polymeric plate may include a protrusion that extends through an opening of the other of the metallic plate or the polymeric plate. The protrusion may either be crimped or heat staked to a surface surrounding the opening in order to join together the metallic plate and the polymeric plate of the heat exchanger plate assembly.

Abstract: An integrated endplate for a battery pack includes an inner wall and an outer wall. The outer wall has a first side adjacent to the inner wall and a second side opposite the first side. The outer wall includes a connector interface protruding from the second side and defining at least one aperture therethrough. The integrated endplate further includes at least one electrical connector extending between the inner wall and the outer wall to the at least one aperture of the connector interface.

Abstract: A battery pack according to an exemplary aspect of the present disclosure includes, among other things, an enclosure including a monolithic body with at least a first sidewall and a base connected to the first sidewall and a fluid channel extending inside of at least one of the first sidewall and the base.

Abstract: A battery pack includes a battery cell, a thermal interface material adjacent the battery cell and a heater element integrated with the thermal interface material.

Abstract: A vehicle climate control system includes a cooling system including a chiller, a coolant circuit, a refrigerant circuit, a pump, and a compressor. The coolant circuit bypasses the chiller. The refrigerant circuit incorporates the chiller. The pump is configured to move coolant through the coolant circuit. The compressor is configured to move refrigerant through the refrigerant circuit. The vehicle climate control system also includes a controller configured to, in response to a temperature of a battery exceeding a threshold while the pump is moving fluid through the coolant circuit, activate the chiller and the compressor.

Abstract: A traction battery assembly for a vehicle is provided. The traction battery assembly may include a battery cell array having a plurality of battery cells. A thermal plate may be positioned beneath the battery cells and be configured for thermal communication therewith. The thermal plate may define a plurality of channel configurations within the thermal plate. Each of the channel configurations may correspond to one of the battery cells and include an inlet and outlet on a same side portion of the thermal plate. An inlet plenum may be in communication with the inlets and an outlet plenum may be in communication with the outlets. The channel configurations and plenums may be arranged such that fluid exiting the inlet plenum enters the channel configurations via the outlets and fluid exiting the outlets enters the outlet plenum and not into the inlet of another one of the channel configurations.

Abstract: An exemplary battery assembly includes, among other things, a first thermal exchange plate having a male feature, and a second thermal exchange plate having a female feature. The male and female features are interlockable with one another to limit separation between the first and second thermal exchange plates. An exemplary method includes, among other things, interlocking a male feature of a first thermal exchange plate with a female feature of a second thermal exchange plate to limit separation between the first and second thermal exchange plates.

Abstract: A radiator according to an exemplary aspect of the present disclosure includes, among other things, a first zone that includes a first fan coverage area and a second zone that includes a second fan coverage area that is different from the first fan coverage area.

Abstract: A battery system according to an exemplary aspect of the present disclosure includes, among other things, a battery pack, a first sensor at an inlet of the battery pack and a second sensor at an outlet of the battery pack.

Abstract: An integrated endplate for a battery pack includes an inner wall and an outer wall. The outer wall has a first side adjacent to the inner wall and a second side opposite the first side. The outer wall includes a connector interface protruding from the second side and defining at least one aperture therethrough.

Abstract: A traction battery assembly includes a battery array with a plurality of stacked cells and a serpentine heat exchanger. The heat exchanger defines passageways for coolant to flow therethrough. The heat exchanger is interleaved with the cells such that opposite sides of each of the cells are in contact with the heat exchanger.

Abstract: An assembly according to an exemplary aspect of the present disclosure includes, among other things, a cold plate including a cooling circuit, a first end cap attached to the cold plate and a first manifold inside the first end cap and configured to fluidly connect a first fluid channel and a second fluid channel of the cooling circuit.

Abstract: An assembly includes a traction battery of an electrified vehicle, and a blend door moveable between a first position that permits a first flow of air to move toward the traction battery and a second position that permits a second flow of air to move toward the traction battery. The first flow includes more air that has moved through an engine compartment than the second flow.

Abstract: An assembly according to an exemplary aspect of the present disclosure includes, among other things, a cold plate including a cooling circuit, a first end cap attached to the cold plate and a first manifold inside the first end cap and configured to fluidly connect a first fluid channel and a second fluid channel of the cooling circuit.

Abstract: A battery pack according to an exemplary aspect of the present disclosure includes, among other things, an enclosure including a monolithic body with at least a first sidewall and a base connected to the first sidewall and a fluid channel extending inside of at least one of the first sidewall and the base.

Abstract: An assembly according to an exemplary aspect of the present disclosure includes, among other things, a heat source, a cold plate positioned to conduct heat out of the heat source, and a heat pipe attached to the cold plate and configured to dissipate the heat from the cold plate.